U.S. patent application number 14/666064 was filed with the patent office on 2015-09-24 for pillow with foundation.
The applicant listed for this patent is Pacific Coast Feather Corp.. Invention is credited to Tracy Laskowski Miller, Brandon Palmer.
Application Number | 20150265077 14/666064 |
Document ID | / |
Family ID | 54140878 |
Filed Date | 2015-09-24 |
United States Patent
Application |
20150265077 |
Kind Code |
A1 |
Miller; Tracy Laskowski ; et
al. |
September 24, 2015 |
PILLOW WITH FOUNDATION
Abstract
A pillow is provided. The pillow includes a top fabric panel
extending to a bottom fabric panel, the bottom fabric panel having
a greater width than the top fabric panel; and a first length-wise
edge of the bottom fabric panel folded about a first axis, the
first axis being a line parallel to the first length-wise edge of
the bottom fabric panel and the first axis being a first non-zero
distance from the first length-wise edge of the bottom fabric
panel, the first length-wise edge of the bottom fabric panel
coupled to a first length-wise edge of the top fabric panel. Other
embodiments are also included.
Inventors: |
Miller; Tracy Laskowski;
(Naperville, IL) ; Palmer; Brandon; (Chicago,
IL) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Pacific Coast Feather Corp. |
Seattle |
WA |
US |
|
|
Family ID: |
54140878 |
Appl. No.: |
14/666064 |
Filed: |
March 23, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61968927 |
Mar 21, 2014 |
|
|
|
Current U.S.
Class: |
5/645 ;
5/636 |
Current CPC
Class: |
A47G 9/10 20130101 |
International
Class: |
A47G 9/10 20060101
A47G009/10 |
Claims
1. A pillow, comprising: a top fabric panel extending to a bottom
fabric panel, the bottom fabric panel having a greater width than
the top fabric panel; and a first length-wise edge of the bottom
fabric panel folded about a first axis, the first axis being a line
parallel to the first length-wise edge of the bottom fabric panel
and the first axis being a first non-zero distance from the first
length-wise edge of the bottom fabric panel, the first length-wise
edge of the bottom fabric panel coupled to a first length-wise edge
of the top fabric panel.
2. The pillow of claim 1, wherein each length-wise edge of the
pillow has no seams.
3. The pillow of claim 1, further comprising a second length-wise
edge of the bottom fabric panel folded about a second axis, the
second axis being a line parallel to the second length-wise edge of
the bottom fabric panel and the second axis being a second non-zero
distance from the second length-wise edge of the bottom fabric
panel, the second length-wise edge of the bottom fabric panel
coupled to a second length-wise edge of the top fabric panel,
4. The pillow of claim 1, wherein the first non-zero distance and
the second non-zero distance are the same.
5. The pillow of claim 1, wherein the top fabric panel does not
extend along an entire width of an outside portion of the
pillow.
6. The pillow of claim 3, further comprising a bottom inner panel
having same dimensions as a bottom fabric panel and a top fabric
panel having same dimensions as a top fabric panel, wherein the
bottom inner panel is folded about the first axis and the second
axis.
7. The pillow of claim 3, wherein the bottom fabric panel extends
along an entire width and length of a bottom of the pillow and
extends partially along both sides of a top of the pillow.
8. A pillow, comprising: a first panel coupled to a second panel,
forming a first chamber, the first chamber filled with a first
fill; and the second panel coupled to a third panel, forming a
second chamber, the second chamber filled with a second fill, and a
density of the second fill being higher than a density of the first
fill.
9. The pillow of claim 8, wherein the fill of the first chamber is
14 oz. and the fill of the second chamber is 6 oz.
10. The pillow of claim 8, wherein a fabric of the first panel
comprises approximately 60% polyester and 40% lyocell.
11. The pillow of claim 8, wherein a fabric of the first panel
comprises 63% polyester, 37% lyocell, is a circular knit fabric,
with a weight of 240 g per yard.
12. A pillow, comprising: a top fabric panel extending to a bottom
fabric panel, the bottom fabric panel having a greater width than
the top fabric panel; a first length-wise edge of the bottom fabric
panel folded about a first axis, the first axis being a line
parallel to the first length-wise edge of the bottom fabric panel
and the first axis being a first non-zero distance from the first
length-wise edge of the bottom fabric panel, the first length-wise
edge of the bottom fabric panel coupled to a first length-wise edge
of the top fabric panel; and an inner fabric panel disposed between
a top fabric panel and a bottom fabric panel, forming a first
chamber and a second chamber, the first chamber filled with a first
fill and the second chamber filled with a second fill, a density of
the second fill being higher than a density of the first fill.
13. The pillow of claim 12, wherein the fill of the first chamber
is 14 oz. and the fill of the second chamber is 6 oz.
14. The pillow of claim 12, wherein a fabric of the top fabric
panel comprises approximately 60% polyester and 40% lyocell.
15. The pillow of claim 12, wherein a fabric of the top fabric
panel comprises 63% polyester, 37% lyocell, is a circular knit
fabric, with a weight of 240 g per yard.
16. The pillow of claim 12, wherein the first chamber extends along
an entire length of the pillow but does extend along an entire
width of the pillow.
17. The pillow of claim 12, wherein the first chamber extends along
an entire width of the pillow but does extend along an entire
length of the pillow.
18. A pillow, comprising: a first panel coupled to a second panel;
and a baffle coupled to the first panel and the second panel,
forming a first chamber and a second chamber, the first chamber
filled with a first fill, the second chamber filled with a second
fill, and the baffle being angled.
19. The pillow of claim 18, wherein a density of the first fill is
higher than a density of the second fill.
20. The pillow of claim 18, wherein the angle of the baffle is
45.degree..
21. The pillow of claim 18, wherein a width of the first panel and
the second panel is 20 inches and a height of the first panel and
the second panel is 26 inches.
22. The pillow of claim 18, wherein a width of the baffle is 8
inches.
23. The pillow of claim 18, wherein the first panel and the second
panel each comprise 330 tc, 100% Cotton, Twill, SPI
173.times.156/60.times.66.
24. The pillow of claim 18, wherein the baffle extends diagonally
from a bottom of the first panel to a top of the second panel.
25. The pillow of claim 18, wherein the first chamber is adjacent
to the second chamber and the baffle separates the first chamber
and the second chamber.
Description
PRIORITY
[0001] This application claims priority under 35 U.S.C. .sctn.119
to a provisional application filed in the United States Patent and
Trademark Office on Mar. 21, 2014, and assigned U.S. Ser. No.
61/968,927, the entire disclosure of which is incorporated herein
by reference.
FIELD OF THE INVENTION
[0002] The present invention is directed to pillows with a
foundation. More particularly, the present invention is directed to
pillows with multiple chambers of different densities that support
and/or prevent the pillow from collapsing or bottoming out when
pressure is applied.
BACKGROUND
[0003] There are many types of pillows. There are pillows for
infants, for children and for adults. There are pillows that have
simple designs, and there are pillows with complex designs. More
complicated designs include pillows with multiple internal
compartments.
[0004] Moreover, there are firm pillows, soft pillows, pillows
designed specifically for back sleepers, and pillows designed
specifically for side sleepers. Generally, there are pillows
designed for every type of preference. However, while pillows of
various designs are currently available and/or have been previously
proposed, there still remains the need for a pillow that can be
utilized more universally, that is, be suitable for use by persons
with different types of sleep preferences.
SUMMARY
[0005] According to an aspect of the present invention, a pillow is
provided, including a top fabric panel extending to a bottom fabric
panel, the bottom fabric panel having a greater width than the top
fabric panel; and a first length-wise edge of the bottom fabric
panel folded about a first axis, the first axis being a line
parallel to the first length-wise edge of the bottom fabric panel
and the first axis being a first non-zero distance from the first
length-wise edge of the bottom fabric panel, the first length-wise
edge of the bottom fabric panel coupled to a first length-wise edge
of the top fabric panel.
[0006] According to another aspect of the present invention, as
pillow is provided, including a first panel coupled to a second
panel, forming a first chamber, the first chamber filled with a
first fill; and the second panel coupled to a third panel, forming
a second chamber, the second chamber filled with a second fill, and
a density of the second fill being higher than a density of the
first fill.
[0007] According to another aspect of the present invention, as
pillow is provided, including a top fabric panel extending to a
bottom fabric panel, the bottom fabric panel having a greater width
than the top fabric panel; a first length-wise edge of the bottom
fabric panel folded about a first axis, the first axis being a line
parallel to the first length-wise edge of the bottom fabric panel
and the first axis being a first non-zero distance from the first
length-wise edge of the bottom fabric panel, the first length-wise
edge of the bottom fabric panel coupled to a first length-wise edge
of the top fabric panel; and an inner fabric panel disposed between
a top fabric panel and a bottom fabric panel, forming a first
chamber and a second chamber, the first chamber filled with a first
fill and the second chamber filled with a second fill, a density of
the second fill being higher than a density of the first fill.
[0008] According to another aspect of the present invention, as
pillow is provided, including a first panel coupled to a second
panel; and a baffle coupled to the first panel and the second
panel, forming a first chamber and a second chamber, the first
chamber filled with a first fill, the second chamber filled with a
second fill, and the baffle being angled.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The following detailed description, given by way of example
and not intended to limit the present invention solely thereto,
will best be appreciated in conjunction with the accompanying
drawings, wherein like reference numerals denote like elements and
parts, in which:
[0010] FIG. 1A is a schematic illustration of a top view of a
pillow with a foundation according to a first embodiment of the
present invention;
[0011] FIG. 1B is a schematic illustration of an internal view of a
pillow with a foundation according to a first embodiment of the
present invention;
[0012] FIG. 1C is a schematic illustration of an exploded view of a
pillow with a foundation according to a first embodiment of the
present invention;
[0013] FIGS. 1D and 1E are photographs of two sides of a pillow
with a foundation according to a first embodiment of the present
invention.
[0014] FIG. 2A is a schematic illustration of a top view of a
pillow with a foundation according to a second embodiment of the
present invention;
[0015] FIG. 2B is a schematic illustration of a back view of a
pillow with a foundation according to a second embodiment of the
present invention;
[0016] FIG. 2C is a schematic illustration of an exploded view of a
pillow with a foundation according to a second embodiment of the
present invention;
[0017] FIGS. 2D and 2E are photographs of two sides of a pillow
with a foundation according to a second embodiment of the present
invention;
[0018] FIG. 3A is a schematic illustration of a top view of a
pillow with a foundation according to a third embodiment of the
present invention;
[0019] FIG. 3B is a schematic illustration of a back view of a
pillow with a foundation according to a third embodiment of the
present invention;
[0020] FIG. 3C is a schematic illustration of an internal view of a
pillow with a foundation according to a third embodiment of the
present invention;
[0021] FIG. 3D is a schematic illustration of an exploded view of a
pillow with a foundation according to a third embodiment of the
present invention;
[0022] FIGS. 3E and 3F are photographs of two sides of a pillow
with a foundation according to a third embodiment of the present
invention;
[0023] FIG. 4A is a schematic illustration of a top view of a
pillow with a foundation according to a fourth embodiment of the
present invention;
[0024] FIG. 4B is a schematic illustration of a back (or bottom)
view of a pillow with a foundation according to a fourth embodiment
of the present invention;
[0025] FIG. 4C is a schematic illustration of an internal view of a
pillow with a foundation according to a fourth embodiment of the
present invention;
[0026] FIG. 4D is a schematic illustration of an exploded view of a
pillow with a foundation according to a fourth embodiment of the
present invention;
[0027] FIGS. 4E and 4F are photographs of two sides of a pillow
with a foundation according to a fourth embodiment of the present
invention;
[0028] FIG. 5A is a schematic illustration of a top view of a
pillow with a foundation according to a fifth embodiment of the
present invention;
[0029] FIG. 5B is a schematic illustration of an internal view of a
pillow with a foundation according to a fifth embodiment of the
present invention;
[0030] FIG. 5C is a schematic illustration of an exploded view of a
pillow with a foundation according to a fifth embodiment of the
present invention;
[0031] FIG. 5D is a photograph of a pillow with a foundation
according to a fifth embodiment of the present invention; and
[0032] FIG. 6 is a photograph of the top fabric of a pillow with a
foundation according to a second embodiment of the present
invention.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE PRESENT INVENTION
[0033] Referring to FIGS. 1A-1C of the drawings, there are shown
schematic illustrations of a pillow with a foundation in accordance
with a first embodiment of the present invention. FIG. 1A is a top
view; FIG. 1B is an internal view; and FIG. 1C is an exploded. In
addition, FIGS. 1D and 1E are photographs of the two sides of an
exemplary pillow embodying the invention in accordance with this
first embodiment.
[0034] As shown in the internal view of FIG. 1B, the pillow has
three chambers formed by the pillow's outer and inner fabric
panels. The three chambers are a top chamber 101, a middle chamber
103 (also called, center), and a bottom chamber 105.
[0035] In detail, the pillow in accordance with the first
embodiment of the present invention includes two inner fabric
panels and, along with a top fabric panel and a bottom fabric
panel, collectively forms the three chambers (i.e., top chamber
101, middle chamber 103, and bottom chamber 105). Moreover, as
further described herein, the pillow in accordance with this first
embodiment has no seams along the Y edges of the pillow, as shown
in FIG. 1B.
[0036] Referring to the top view of FIG. 1A and the internal view
of FIG. 1B, the top of the pillow includes a combination of three
segments. But only two panels of material are utilized to make such
three segments, such two panels being the panels identified as "Top
fabric" 107 and "Bottom fabric" 109 shown in FIG. 1C, as further
described below.
[0037] Referring particularly to the exploded view shown in FIG.
1C, the two shaded panels, that is, the top fabric 107 and the
bottom fabric 109, collectively form, when sewn together, the outer
portions of the pillow. The top fabric, which has a width "A", as
shown in FIG. 1C, corresponds to the middle part 111 of the top of
the pillow shown in FIG. 1A. As shown in FIG. 1A, as well as FIG.
1B, the top fabric does not extend along the entire width of the
pillow (i.e., from top to bottom of the illustration shown in FIG.
1A, wherein the width is shown as "X"). That is, FIG. 1A shows a
width-wise edge "X" and a length-wise edge "Y". The bottom fabric
109, as shown in FIG. 1C, has two folds and has a width equal to
the sum of "X" plus two times "B", wherein the dimensions X and B
are shown in FIG. 1A. That is, as shown in FIG. 1A, a first
length-wise edge "Y" of the bottom fabric panel (bottom fabric) is
folded about a first axis (i.e., each of seam lines), the first
axis being a line parallel to the first length-wise edge "Y" of the
bottom fabric panel (bottom fabric) and the first axis being a
first non-zero distance ("B") from the first length-wise edge "Y"
of the bottom fabric panel, the first length-wise edge "Y" of the
bottom fabric panel coupled to a first length-wise edge of the top
fabric panel (top fabric 107 shown in FIG. 1C). During
construction, the larger, middle portion of the bottom fabric 109
(having a width X) forms the bottom of the pillow, and the two
smaller portions (each having a width B) become part of the top of
the pillow, with the top fabric 107 disposed between those two
smaller portions.
[0038] In addition to the top fabric 107 and bottom fabric 109
shown in FIG. 1C, the pillow of the first embodiment further
includes two additional panels, a top inner fabric panel 113 and a
bottom inner fabric panel 115. The top inner fabric panel 113 (or,
simply, the "top inner fabric") has a width A, which is the same
width as the top fabric panel 107. During construction of the
pillow, the edges of the top inner fabric 113 are sewn to the edges
of the top fabric 107 which, in turn, forms the top chamber 101 of
the pillow, which is identified in FIG. 1B.
[0039] The bottom inner fabric panel 115 (or, simply, the "bottom
inner fabric") has the construction shown in FIG. 1C, which is the
same construction of the bottom fabric 109. Like the bottom fabric
109, the bottom inner fabric 115 has a width that is equal to the
sum of dimension X, plus two times dimension B (see X and B in FIG.
1A). The bottom inner fabric 115 is folded in the same manner as
the bottom fabric 109, as shown in FIG. 1C, and the edges of the
bottom inner fabric 115 are sewn (or otherwise coupled) to the
edges of the top fabric 107. In such configuration, the top inner
fabric 113 is disposed between the top fabric 107 and the bottom
inner fabric 115, and the bottom inner fabric 115 is disposed
between the top inner fabric 113 and the bottom fabric 109. A
middle chamber 103 (identified in FIG. 1B) is formed between the
top inner fabric 113 and bottom inner fabric 115, as shown in FIG.
1C. Moreover, a bottom chamber 105(identified in FIG. 1B) is formed
between the bottom inner fabric 115 and the bottom fabric 109.
[0040] Therefore, give the herein-provided description and the
illustrations shown in FIGS. 1A-1C, it is seen that the bottom
fabric 109 extends along the entire width (and length) of the
bottom of the pillow and also extends partially along both sides of
the top of the pillow. That is, the two sections of the top of the
pillow shown in FIG. 1A that have a width "B" are part of the
bottom fabric. Accordingly, with the edges of all four panels shown
in FIG. 1C sewn together in the manner described, there is no seam
on the "Y" edges of the pillow, as shown in FIG. 1A. It is
appreciated that all of the panels may be sewn together in a single
instance or in multiple steps.
[0041] An exemplary pillow in accordance with the herein described
first embodiment of the present invention may include top fabric
107 and bottom fabric 109 (representing the outer surfaces of the
pillow) made of 330 tc, 100% Cotton, Twill, SPI
173.times.156/60.times.60, top inner fabric being a stretchable
material as described above, and a bottom inner fabric of 230 tc,
100% polyester, 1.times.1 plainweave, 144.times.86/65D.times.65D.
Exemplary dimensions of the pillow have the following dimensions:
A=12 inches (''); B=4''; X=20''; and Y=26''. Other appropriate
dimensions, as well as materials, may be employed.
[0042] After construction of the pillow shell as shown in FIGS.
1A-1C, the top chamber 101 shown in FIG. 1B is filled with a fill
A, the middle chamber 103 is filled with a Fill B, and the bottom
chamber 105 is filled with a Fill C, in which Fill C has a greater
density than either Fill A or Fill B. In one version, Fill A and
Fill B are the same. In another version, Fill A and Fill B are
different. Accordingly, with the greater density fill, the bottom
chamber serves as a bottom support base that provides foundation to
the pillow and prevents the pillow from bottoming out during use.
In a variation, the top chamber 101 (which is the smallest chamber
of the three) has the greatest density fill and serves as the
foundation chamber. In either version, the pillow may be used in
which the user's head is placed directly on the foundation chamber.
In another version, the pillow is used in which the user's head is
placed on the larger section (i.e., with the pillow shown in FIG.
1B turned over). Therefore, there are two possible pillow
configurations (with the smallest chamber used as the foundation
chamber; or the opposite chamber used as the foundation chamber)
and, further, for either configuration, a user may desire to place
either surface of the pillow up, depending on the user's
desires.
[0043] Moreover, the three chamber construction of the first
embodiment extends a cushiony comfort to the pillow's edge by means
of the comfort provided by the pillow's top chamber (in one
configuration), provides an even support across the entire sleep
surface by means of the pillow's center/middle chamber 103 (also
called "inner core"), and further provides the above-mentioned
foundation to prevent the pillow from bottoming out by means of the
bottom support (also called "bottom support base").
[0044] An exemplary pillow in accordance with this first embodiment
of the present invention has its top and center chambers filled
with Lumera.TM. down alternative fiber fill, and the bottom chamber
is filled a durable high loft fill, such as Voluma.TM. fiber fill,
and wherein the density of the bottom chamber fill is greater than,
or even substantially greater than the density of the top and
center chambers fill. However, other fills may be employed. In
addition, in a variation, the top and center chambers have
different types of fill and/or different densities of fill.
[0045] As a particular example, a down/feather pillow in accordance
with this embodiment includes fill in the amounts as follows: outer
chamber: 2.5 oz.; inner/center chamber: 29 oz.; and foundation
chamber: 4 oz. As another particular example, a polyester pillow
includes fill in the amounts as follows: outer chamber: 14 oz.;
inner/center chamber: 12 oz.; and foundation chamber 6 oz. In
addition, in the exemplary pillows, the foundation chamber is 12''
high, by the length of the pillow (centered); the inner chamber is
20'' high, by the length of the pillow; and the outer chamber is
28'' total, 20'' high, by the length of the pillow while allowing
for remaining 8'' of the outer chamber to wrap around the pillow.
These numbers are exemplary.
[0046] FIGS. 2A through 2C show a pillow with a foundation in
accordance with a second embodiment of the present invention. The
pillow shown in FIGS. 2A through 2C is a two-chamber pillow that
employs a central panel that is sandwiched between the top and
bottom panels of the pillow. FIG. 2A is a top view; FIG. 2B is a
back view; and FIG. 2C is an exploded view.
[0047] As shown in FIG. 2C, the three panels of the pillow have the
same or nearly the same dimensions and are sewn together along
their periphery to form the pillow shell. In this second
embodiment, the central panel extends from end to end, that is,
along the entire footprint of the pillow.
[0048] In an exemplary pillow embodying the second embodiment, the
top fabric 201 (or fabric A) is approximately 60% polyester and 40%
lyocell (or, more specifically, 63% polyester/37% lyocell (i.e., a
form rayon that includes a cellulose fiber made from dissolving
pulp (dissolving pulp is bleached wood pulp or cotton linters with
a high cellulose content such as 90% or above))) circular knit
fabric; weight: 240 g per yard; with a pattern as shown in FIG. 6;
and the bottom fabric 203 (or fabric B) is 330 tc, 100% Cotton,
Twill, SPI 173.times.156/60.times.60. In addition, the central
panel 205 may be 230 tc, 100% polyester, 1.times.1 plainweave,
144.times.86/65D.times.65D. The dimensions X and Y may be 20'' and
26'', respectively. However, other materials may be employed and
different dimensions for X and Y may be used.
[0049] After construction of the pillow shell as shown in FIGS.
2A-2C, the top chamber 207 formed between the top and inner fabric
panels is filled with a fill (Fill A) that has a lower density than
the fill (Fill B) of the lower chamber 209 formed between the inner
fabric panel 205 and bottom fabric panel 203. Accordingly, with the
greater density fill, the lower chamber serves as a bottom support
base that provides foundation to the pillow and prevents the pillow
from bottoming out during use.
[0050] FIGS. 2D and 2E are photographs of exemplary pillows in
accordance with such a version of this second embodiment of the
present invention.
[0051] FIGS. 3A through 3F show a pillow with a foundation in
accordance with a third embodiment of the present invention. The
pillow shown in FIGS. 3A through 3D, similar to the second
embodiment, is a two-chamber pillow with a central panel, but
differs as discussed below. As shown, FIG. 3A shows a top view of
the two-chamber pillow; FIG. 3B shows a back view; FIG. 3C shows an
internal view; and FIG. 3D shows an exploded view. In addition,
FIGS. 3E and 3F are photographs of an exemplary two-chamber pillow
in accordance with the third embodiment.
[0052] As best shown in the internal view of FIG. 3C, the pillow in
accordance with this third embodiment includes top chamber 301 and
bottom chamber 307, in which the top chamber 301 is disposed
between fabric A of the top panel 305 and the inner fabric panel
303. As shown in FIG. 3D, fabric A represents a sub-portion, that
is, not the entire portion, of the top panel 309 of the pillow.
Referring back to FIG. 3C, the bottom chamber 307 is defined by and
disposed between the inner fabric panel 303 and two sections--shown
as fabric B--of the top panel, which collectively define the top
surface of the bottom chamber 307, and the bottom panel 311 which
defines the bottom of pillow (i.e., lower fabric B shown in FIG.
3C).
[0053] In one version, fabric A and fabric B are different
materials. In one example of this version, fabric A is 63%
polyester/37% lyocell circular knit fabric, with a weight of 240 g
per yard, and a pattern such as shown in FIG. 6, and fabric B is
330 tc, 100% Cotton, Twill, SPI 173.times.156/60.times.60. In
addition, the inner fabric panel, shown in FIGS. 3C and 3D, may be
230 tc, 100% polyester, 1.times.1 plainweave,
144.times.86/65D.times.65D. But other types of materials may be
employed.
[0054] Exemplary dimensions of the pillow are defined as A=18'' and
B=4'' (dimensions A and B shown in FIG. 3A), and the outer pillow
dimensions are X=20'' and Y=26'' (dimensions X and Y shown in FIGS.
3B and 3C).
[0055] After construction of the pillow shell as shown in FIGS.
3A-3D, the top chamber, shown in FIG. 3C, is filled (Fill A) with a
fill that has a lower density than the fill (Fill B) of the bottom
chamber. Accordingly, with the greater density fill, the bottom
chamber serves as a bottom support base that provides foundation to
the pillow and prevents the pillow from bottoming out during
use.
[0056] FIGS. 3E and 3F are photographs of exemplary pillows in
accordance with such a version of this third embodiment of the
present invention. As clearly shown in FIGS. 3E and 3F, as well as
in the schematic illustration of FIGS. 3A and 3C, two of the seam
lines of the top chamber are not disposed at the end of the pillow,
but instead, are disposed at a distance away from the edges. In the
exemplary pillow identified above, and shown in FIGS. 3E and 3F,
the two seam lines of the top chamber are disposed 4'' (B=4'') away
from the outer edges of the pillow.
[0057] Moreover, as best shown in FIG. 3C, the pillow of this third
embodiment is comprised of three types of fabric, that is, fabric
A, fabric B, and an inner fabric, in which fabric B extends
partially along the top of the pillow, then along the entire length
of the bottom of the pillow, and then again partially along the top
of the pillow (at the other end). Fabric A extends only along a
partial length, but not the entire length, of the top of the
pillow, and specifically does not extend to either the left side or
the right side of the pillow (using the orientation of the pillow
shown in FIG. 3C). The inner fabric likewise extends only partially
along the width of the pillow and has a length (i.e., width) that
is the same as or substantially the same as the length of fabric A,
and in which the inner fabric is sewn or otherwise coupled along
the edges of fabric A, as shown in FIG. 3C.
[0058] Fabric B may be a single piece of fabric or may be comprised
of multiple pieces of fabric. In FIG. 3D, the pillow is shown to
include three distinct panels, the top panel 309 that is comprised
of a section of fabric A and two sections of fabric B, a middle
panel 303 (shown as the inner fabric), and the lower panel 311 that
is comprised solely of fabric B. As shown in FIG. 3C, the
middle/inner panel 303 has a shape and size that is the same (or
nearly the same) as the fabric A portion of the top panel 309.
[0059] In a different version, all of the fabric B sections are
part of a single panel in which such single panel extends initially
along a part of the top of the pillow, then folded (as described in
various other embodiments), then extends along the entire bottom of
the pillow, then folded again, and then extends partially along a
part of the top of the pillow, such as best shown in FIG. 3C.
[0060] As described above, the bottom chamber 307 has a fill of
greater density than the fill of the top chamber 301. However, in
another version of this third embodiment, the top chamber 301 can
include a fill of greater density than the fill of the bottom
chamber 307.
[0061] In addition, other types of materials and dimension may be
employed than that described above. In yet another version of this
third embodiment, fabric A and fabric B are made from the same type
of material.
[0062] FIGS. 4A-4D show a pillow with a foundation in accordance
with a fourth embodiment of the present invention. FIG. 4A shows a
top view; FIG. 4B shows a back (or bottom) view; FIG. 4C shows an
internal view; and FIG. 4D shows an exploded view. The pillow in
accordance with this fourth embodiment is highly similar to the
third embodiment described above, but in the fourth embodiment, the
top chamber 401 extends along the entire width of the pillow, but
does not extend along the entire length of the pillow, such as
shown in FIG. 4A, whereas in the third embodiment it is reversed,
that is, in the third embodiment, the top chamber 301 extends along
the entire length of the pillow, but does not extend along the
entire width of the pillow, such as shown in FIG. 3A.
[0063] FIGS. 4E and 4F are photographs of an exemplary pillow in
accordance with the fourth embodiment.
[0064] Using the exemplary dimensions given above in connection
with the third embodiment in this fourth embodiment, with X=20''
and Y=26'' (see FIGS. 2A, 2C), the top chamber extends only
partially along one dimension, having an exemplary width of A=10''
(see FIG. 4A) and B=5''. Of course, other suitable dimensions and
lengths may be employed, but where the entire top chamber does not
extend fully across the width of the pillow.
[0065] Also like the third embodiment, the bottom chamber 407,
shown in FIG. 4C, has a fill (Fill B) with a density greater than
the fill (Fill A) of the top chamber so that the bottom chamber
serves as a bottom support base that provides foundation to the
pillow and prevents the pillow from bottoming out during use. In a
variation, the top chamber 401 has a fill of greater density than
that of the bottom chamber 407.
[0066] Also similar to the third embodiment, the dimensions and
materials of the pillow in accordance with the fourth embodiment
may differ from that described above.
[0067] FIGS. 5A-5C show a pillow with a foundation in accordance
with a fifth embodiment of the present invention. FIG. 5A shows the
top view of the pillow; FIG. 5B shows an internal view; and FIG. 5C
shows an exploded view. In addition, FIG. 5D is a photograph of an
exemplary pillow embodying the fifth embodiment of the present
invention.
[0068] As shown in the internal view of FIG. 5B, the pillow
includes outer fabric panels and an inner stretch panel, which
operates as a stretch baffle. The outer fabric panels, which
collectively form the outer shell of the pillow, are shown in the
exploded view of FIG. 5C. As particularly shown in FIG. 5B, the two
outer fabric panels have the same dimensions, and both have the
same fold line, which form no seam on each of the Y edges of the
pillow.
[0069] The inner stretch panel operates as an interior stretch
baffle 501. As shown in FIG. 5B, the interior stretch baffle
extends from a portion of the top part of the pillow 503 (top
panel) to the bottom part of the pillow 505 (bottom panel). In one
version of this first embodiment, such as particularly shown in
FIGS. 5A-5C, the interior stretch baffle 501 extends diagonally
from the top and bottom surfaces of the pillow so that the two
chambers that are formed--chamber 1 507 and chamber 2 509 shown in
FIG. 5B--are adjacent to one another via a slanted wall formed by
the interior stretch baffle 501.
[0070] During construction, one end of the interior stretch baffle
501 is sewn to a first set of edges of the top panel 503 and bottom
panel 505 and, likewise, the other end of the interior stretch
baffle is sewn to the other set of edges of the top onale 503 and
bottom panel 505. Accordingly, the above-mentioned two chambers 507
and 509 are formed within the pillow. The size and dimension of
each chamber, in the version shown in FIGS. 5A-5C, are the
same.
[0071] Moreover, in accordance with the present invention, the
interior stretch baffle 501 is comprised of stretch fabric that
provides greater spring and recovery of the chambers during use of
the pillow and the angling of the interior stretch baffle provides
yet even greater spring and recovery as compared to pillows without
such a baffle.
[0072] Still further, by providing the baffle 501 angled as shown
in FIG. 5B, the pillow provides different levels of support to a
user depending on whether the pillow is placed to support a user's
head, back or neck on the chamber that has a greater area on the
top surface of the pillow (i.e., chamber 1 507 located on the left
side of the pillow shown in FIG. 5B) or whether the pillow is
placed to support a user's head, back or neck on the chamber that
has a smaller area on the top surface of the pillow (i.e., chamber
2 509 located on the right side of the pillow shown in FIG. 5B).
Accordingly, by providing an angled baffle, the pillow is able to
provide different support characteristics depending on how it is
used.
[0073] An exemplary pillow in accordance with this first embodiment
of the present invention has both outer panels comprised of 330 tc,
100% Cotton, Twill, SPI 173.times.156/60.times.66, and the interior
stretch baffle 501 comprised of 4-way stretch polyester (87%
polyester/13% Spandex, 282 g/yard). In another example, the
interior stretch baffle is stretch spandex fabric. Other suitable
stretch and/or elastic materials may be employed. Exemplary
dimensions are A=6'', B=8'', X=20'' and Y=26''. Of course, other
sizes may be employed. In a variation, the interior baffle 501 is
non-stretch.
[0074] After construction of the pillow shell as shown in FIGS.
5A-5C, chamber 1 507 formed on the left side of the pillow as shown
in FIG. 5B is filled with a fill (Fill A) that has a greater
density than the fill (Fill B) of the other chamber 2 509. The user
may use either side of the pillow depending on the user's
desires.
[0075] In a variation, the interior baffle extends between the top
and bottom portions of the pillow at an angle that is different
from that shown in FIG. 5B. For example, the distance "A" from the
edge of the pillow to the seam line (to which the interior baffle
is sewn) may be half that shown in FIG. 5B, thus resulting in an
interior stretch baffle 501 that is angled between the top and
bottom surfaces of the pillow substantially more than that shown in
FIG. 5B. As another example, the angle of the interior stretch
baffle 501 is less than that shown in FIG. 5B. The angle of the
baffle may be 45 degrees. In yet another variation, the interior
baffle is offset on either or both of its ends. That is, the size
and possibly shapes of the two chambers may be different.
[0076] In each of the embodiments of the invention described
herein, and all variations thereof, the various described pillows
of the invention may be manufactured, using the constructions and
features described, in manners well known in the art. In
particular, the manner in which the fabric panels are sewn together
may be achieved in various ways and, thus, the inventions described
herein are not limited to any particular manner of connection. In
addition, upon such connection/assembly of the various
panels/components, as discussed herein, the multiple chambers of
the pillows are filled in any manner known in the art or in
future-devised manners. For example, some of the figures show blow
openings, but such blow openings are merely illustrative of
particular manners of complete manufacture of the pillows.
Moreover, the particular filling material may differ from that
mentioned above. For example, other types of fill may be employed,
such as Lyocell Down, partial Lyocell/Poly blend, to name just a
few.
[0077] Still further, the various embodiments have been described
as including multiple fabric panels, but the particular type of
material used for the various panels, particularly the outer
panels, may be different than the examples disclosed herein and,
further, may be made of material that some may deem to not
represent fabric, such as leather. Accordingly, the terms "fabric"
or "fabric panel" are used for convenience to refer to a panel of
material have the shape and size of that shown in the various
embodiments described herein.
[0078] In addition, in select embodiments of the present invention,
the pillows advantageously have constructions that cause the fill
to move to the edge of the pillow. In particular, in those
embodiments and variations in which some of the edges of the pillow
do not have seams, but rather are formed by employing the
herein-described and shown fold lines, such embodiments and
variations result in pillows in which the filling material within
the one or multiple chambers move outward towards such edges that
do not have seams, which in turn provides additional neck support
to users than otherwise would be the case. Moreover, the seamless
edges provide curved edges on the pillows, which provides contoured
support for a user's head and neck.
[0079] Although embodiments of the present invention have been
described in detail hereinabove, it should be clearly understood
that many variations and modifications of the basic inventive
concepts herein taught which may appear to those skilled in the
present art will still fall within the spirit and scope of the
present invention, as defined in the appended claims and their
equivalents.
* * * * *