U.S. patent application number 12/974302 was filed with the patent office on 2011-06-23 for highly corrosion-resistant aluminum alloy for heat exchanger tube and method for manufacturing heat exchanger tube using the same.
Invention is credited to Woong-Chul CHOI, Tae-Heum Nam, Jae-Sung Park, Jong-Seo Yoon.
Application Number | 20110146938 12/974302 |
Document ID | / |
Family ID | 44149440 |
Filed Date | 2011-06-23 |
United States Patent
Application |
20110146938 |
Kind Code |
A1 |
CHOI; Woong-Chul ; et
al. |
June 23, 2011 |
HIGHLY CORROSION-RESISTANT ALUMINUM ALLOY FOR HEAT EXCHANGER TUBE
AND METHOD FOR MANUFACTURING HEAT EXCHANGER TUBE USING THE SAME
Abstract
Disclosed are a highly corrosion-resistant aluminum alloy for a
heat exchanger tube and a method for manufacturing a heat exchanger
tube using the same. The highly corrosion-resistant aluminum alloy
includes 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of silicon, 0.6
to 1.2 wt % of manganese, 0.15 to 0.45 wt % of copper, 0.05 to 0.3
wt % of at least one of zirconium and boron, and the remainder of
aluminum and impurities. The aluminum alloy aluminum alloy for a
heat exchanger tube improves corrosion resistance without affecting
the physical properties other than corrosion resistance, through
improvement in composition of the alloy, and ensures sufficient
corrosion resistance without thermal arc spraying of zinc,
resulting in a simple process, which leads to improvement in
manufacturing efficiency and productivity of products.
Inventors: |
CHOI; Woong-Chul; (Seoul,
KR) ; Yoon; Jong-Seo; (Yongin-si, KR) ; Park;
Jae-Sung; (Anyang-si, KR) ; Nam; Tae-Heum;
(Suwon-si, KR) |
Family ID: |
44149440 |
Appl. No.: |
12/974302 |
Filed: |
December 21, 2010 |
Current U.S.
Class: |
164/462 ;
164/476; 420/537; 72/253.1 |
Current CPC
Class: |
B21C 23/085 20130101;
C22C 21/00 20130101; B21C 23/002 20130101; B22D 11/003 20130101;
F28F 21/084 20130101 |
Class at
Publication: |
164/462 ;
164/476; 420/537; 72/253.1 |
International
Class: |
B22D 11/00 20060101
B22D011/00; C22C 21/14 20060101 C22C021/14; C22C 21/04 20060101
C22C021/04; B21C 23/08 20060101 B21C023/08; B21C 29/00 20060101
B21C029/00 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 22, 2009 |
KR |
10-2009-0129087 |
Claims
1. A highly corrosion-resistant aluminum alloy for a heat exchanger
tube, comprising: 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of
silicon, 0.6 to 1.2 wt % of manganese, 0.15 to 0.45 wt % of copper,
0.05 to 0.3 wt % of at least one of zirconium and boron, and the
remainder of aluminum and impurities.
2. The highly corrosion-resistant aluminum alloy for a heat
exchanger tube according to claim 1, wherein the content of iron is
0.05 to 0.3 wt %.
3. The highly corrosion-resistant aluminum alloy for a heat
exchanger tube according to claim 2, wherein the content of
zirconium or boron is 0.05 to 0.2 wt %.
4. A highly corrosion-resistant aluminum alloy for a heat exchanger
tube, comprising: 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of
silicon, 0.3 to 0.7 wt % of manganese, 0.3 to 0.7 wt % of copper,
0.05 to 0.3 wt % of at least one of zirconium and boron, and the
remainder of aluminum and impurities.
5. The highly corrosion-resistant aluminum alloy for a heat
exchanger tube according to claim 4, wherein the content of iron is
0.05 to 0.3 wt %.
6. The highly corrosion-resistant aluminum alloy for a heat
exchanger tube according to claim 5, wherein the content of
zirconium or boron is 0.05 to 0.2 wt %.
7. A method for manufacturing a heat exchanger tube, comprising:
thermally treating a billet or a wire rod at a temperature range
between 450 and 650.degree. C. for 10 to 25 hours, the billet or
the wire rod being made from an aluminum alloy comprising 0.05 to
0.5 wt % of iron, 0.05 to 0.2 wt % of silicon, 0.6 to 1.2 wt % of
manganese, 0.15 to 0.45 wt % of copper, 0.05 to 0.3 wt % of at
least one of zirconium and boron, and the remainder of aluminum and
impurities; and performing a direct extrusion or a conform
extrusion on the billet or the wire rod to manufacture a heat
exchanger tube.
8. The method for manufacturing a heat exchanger tube according to
claim 7, wherein the content of iron is 0.05 to 0.3 wt %.
9. The method for manufacturing a heat exchanger tube according to
claim 8, wherein the content of zirconium or boron is 0.05 to 0.2
wt %.
10. The method for manufacturing a heat exchanger tube according to
claim 9, wherein an alloy molten metal is poured at a temperature
range between 750 and 900.degree. C. to produce the billet by
continuous casting or to produce the wire rod by continuous casting
and rolling (properzi).
11. The method for manufacturing a heat exchanger tube according to
claim 10, further comprising: performing thermal arc spraying (TAS)
on the surface of the heat exchanger tube.
12. The method for manufacturing a heat exchanger tube according to
claim 11, wherein the heat exchanger tube has a controlled crystal
grain size of 50 .mu.m or less after the direct extrusion or the
conform extrusion and a controlled crystal grain size of 70 .mu.m
or less after the brazing-thermal treatment.
13. A method for manufacturing a heat exchanger tube, comprising:
thermally treating a billet or a wire rod at a temperature range
between 450 and 650.degree. C. for 10 to 25 hours, the billet or
the wire rod being made from an aluminum alloy comprising 0.05 to
0.5 wt % of iron, 0.05 to 0.2 wt % of silicon, 0.3 to 0.7 wt % of
manganese, 0.3 to 0.7 wt % of copper, 0.05 to 0.3 wt % of at least
one of zirconium and boron, and the remainder of aluminum and
inevitable impurities; and performing a direct extrusion or a
conform extrusion on the billet or the wire rod to manufacture a
heat exchanger tube.
14. The method for manufacturing a heat exchanger tube according to
claim 13, wherein the content of iron is 0.05 to 0.3 wt %.
15. The method for manufacturing a heat exchanger tube according to
claim 14, wherein the content of zirconium or boron is 0.05 to 0.2
wt %.
16. The method for manufacturing a heat exchanger tube according to
claim 15, wherein an alloy molten metal is poured at a temperature
range between 750 and 900.degree. C. to produce the billet by
continuous casting or to produce the wire rod by continuous casting
and rolling (properzi).
17. The method for manufacturing a heat exchanger tube according to
claim 16, further comprising: performing thermal arc spraying on
the surface of the heat exchanger tube.
18. The method for manufacturing a heat exchanger tube according to
claim 17, wherein the heat exchanger tube has a controlled crystal
grain size of 50 .mu.m or less after the direct extrusion or the
conform extrusion and a controlled crystal grain size of 70 .mu.m
or less after the brazing-thermal treatment.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims priority to Korean Patent
Application No. 10-2009-0129087 filed in Republic of Korea on Dec.
22, 2009, the entire contents of which are incorporated herein by
reference.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a highly
corrosion-resistant aluminum alloy for a heat exchanger tube and a
method for manufacturing a heat exchanger tube using the same, and
more particularly, to an aluminum alloy which may provide good
corrosion resistance suitable for a heat exchanger tube by
improving composition of the aluminum alloy, and a method for
manufacturing a heat exchanger tube using the same.
[0004] 2. Description of the Related Art
[0005] A heat exchanger tube is one of components used in an
automobile heat exchanger, and is made from an aluminum alloy in
consideration of light weight, high strength and thermal
conductivity characteristics. The heat exchanger tube is mounted in
a heat exchanger of transportation vehicles including automobiles,
and ensures a high heat transfer efficiency, resulting in reduced
fuel consumption of the transportation vehicles.
[0006] The heat exchanger tube is used to vehicles, particularly,
to a radiator, a heater core and an oil cooler, where a cooling
water is as a coolant, and to a condenser, an evaporator, and the
like, where R134a is used as a coolant, according to purpose of
usage. The heat exchanger tube is directly contacted with a
coolant, and thus, it needs to be made from an aluminum alloy
having excellent strength, extrudability and corrosion
resistance.
[0007] Japanese Patent Publication No. 11-21649 (hereinafter
referred to as a `Patent Document 1`) suggests an aluminum alloy
comprising 0.15 to 0.35 wt % of iron, 0.15 wt % or less of silicon,
less than 0.03 wt % of zinc, 0.35 to 0.55 wt % of copper, 0.02 to
0.05 wt % of zirconium, 0.003 to 0.01 wt % of titanium, and the
remainder of aluminum and inevitable impurities, wherein
Fe/Si.gtoreq.2.5.
[0008] The aluminum alloy set forth in the Patent Document 1 uses
copper and zinc to ensure corrosion resistance of the alloy,
however because a large amount of copper is used, a large amount of
Al--Cu intermetallic compound is produced, resulting in
deterioration in extrusion characteristic, reduction in a corrosion
potential of a base material, and deterioration in corrosion
resistance characteristic. And, hot cracking and stress corrosion
cracking may occur during zinc casting, resulting in deterioration
in manufacturing characteristics and quality of products.
SUMMARY OF THE INVENTION
[0009] The present invention is designed to solve the problem, and
it is an object of the present invention to provide an aluminum
alloy for a heat exchanger tube which may provide excellent
extrusion characteristic and high corrosion resistance in various
corrosive environments by improving composition of the aluminum
alloy, and a method for manufacturing a heat exchanger tube using
the same.
[0010] To achieve the object, the present invention according to an
aspect discloses a highly corrosion-resistant aluminum alloy for a
heat exchanger tube including 0.05 to 0.5 wt % of iron, 0.05 to 0.2
wt % of silicon, 0.6 to 1.2 wt % of manganese, 0.15 to 0.45 wt % of
copper, 0.05 to 0.3 wt % of at least one of zirconium and boron,
and the remainder of aluminum and inevitable impurities.
[0011] According to another aspect, the present invention discloses
a highly corrosion-resistant aluminum alloy for a heat exchanger
tube including 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of
silicon, 0.3 to 0.7 wt % of manganese, 0.3 to 0.7 wt % of copper,
0.05 to 0.3 wt % of at least one of zirconium and boron, and the
remainder of aluminum and impurities.
[0012] Preferably, the content of iron may be 0.05 to 0.3 wt %.
[0013] Preferably, the content of zirconium or boron may be 0.05 to
0.2 wt %.
[0014] According to still another aspect, the present invention
discloses a method for manufacturing a heat exchanger tube
including thermally treating a billet or a wire rod at a
temperature range between 450 and 650.degree. C. for 10 to 25
hours, the billet or the wire rod being made from an aluminum alloy
including 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of silicon,
0.6 to 1.2 wt % of manganese, 0.15 to 0.45 wt % of copper, 0.05 to
0.3 wt % of at least one of zirconium and boron, and the remainder
of aluminum and impurities, and performing a direct extrusion or a
conform extrusion on the billet or the wire rod to manufacture a
heat exchanger tube.
[0015] According to yet another aspect, the present invention
discloses a method for manufacturing a heat exchanger tube
including thermally treating a billet or a wire rod at a
temperature range between 450 and 650.degree. C. for 10 to 25
hours, the billet or the wire rod being made from an aluminum alloy
comprising 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of silicon,
0.3 to 0.7 wt % of manganese, 0.3 to 0.7 wt % of copper, 0.05 to
0.3 wt % of at least one of zirconium and boron, and the remainder
of aluminum and impurities, and performing a direct extrusion or a
conform extrusion on the billet or the wire rod to manufacture a
heat exchanger tube.
[0016] In the present invention, an alloy molten metal is poured at
a temperature range between 750 and 900.degree. C. to produce the
billet by continuous casting, or to produce the wire rod by
continuous casting and rolling (properzi).
[0017] In the present invention, the method may further include
performing thermal arc spraying (TAS) on the surface of the heat
exchanger tube.
[0018] Preferably, the heat exchanger tube may have a controlled
crystal grain size of 50 .mu.m or less after the direct extrusion
or the conform extrusion, and a controlled crystal grain size of 70
.mu.m or less after the brazing-thermal treatment.
EFFECTS OF THE PRESENT INVENTION
[0019] According to the present invention, an aluminum alloy for a
heat exchanger tube may improve corrosion resistance without
affecting the physical properties other than corrosion resistance,
through improvement in composition of the aluminum alloy, and may
ensure sufficient corrosion resistance without thermal arc spraying
of zinc, resulting in a simple process, which may lead to
improvement in manufacturing efficiency and productivity of
products.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings illustrate the preferred
embodiments of the present invention and are included to provide a
further understanding of the spirit of the present invention
together with the detailed description of the invention, and
accordingly, the present invention should not be limitedly
interpreted to the matters shown in the drawings.
[0021] FIG. 1 is a flowchart illustrating a method for
manufacturing a heat exchanger tube according to the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0022] Hereinafter, preferred embodiments of the present invention
will be described in detail with reference to the accompanying
drawings. Prior to the description, it should be understood that
the terms used in the specification and the appended claims should
not be construed as limited to general and dictionary meanings, but
interpreted based on the meanings and concepts corresponding to
technical aspects of the present invention on the basis of the
principle that the inventor is allowed to define terms
appropriately for the best explanation. Therefore, the description
proposed herein is just a preferable example for the purpose of
illustrations only, not intended to limit the scope of the
invention, so it should be understood that other equivalents and
modifications could be made thereto without departing from the
spirit and scope of the invention.
[0023] A highly corrosion-resistant aluminum alloy for a heat
exchanger tube according to the present invention includes 0.05 to
0.5 wt % of iron, 0.05 to 0.2 wt % of silicon, 0.6 to 1.2 wt % of
manganese, 0.15 to 0.45 wt % of copper, 0.05 to 0.3 wt % of at
least one of zirconium and boron, and the remainder of aluminum and
inevitable impurities.
[0024] Iron is a transition metal with an atomic symbol of Fe, an
atomic number of 26, a standard atomic weight of 55.847, a specific
gravity of 7.86, a melting point of 1540.degree. C. and a boiling
point of 2750.degree. C. Iron is present as an Al--Fe intermetallic
compound in a matrix. When iron coexist with manganese or with
manganese and silicon, an Al--Mn--Fe intermetallic compound or
Al--Mn--Fe--Si intermetallic compound is formed after
crystallization, which improves in strength after brazing and
suppresses grain coarsening.
[0025] In the present invention, the content of iron is preferably
0.05 to 0.3 wt % per the total weight of the aluminum alloy. When
the content of iron is less than 0.05 wt %, it is not preferred
because it is difficult to obtain effects anticipated from addition
of iron, for example, strength improvement, and the like. When the
content of iron exceeds 0.3 wt %, it is not preferred because
extrudability and corrosion resistance are reduced at the same
time.
[0026] Silicon is a non-metallic element with an atomic symbol of
Si, an atomic number of 14, a standard atomic weight of 28.086, a
specific gravity of 2.32, a melting point of 1410.degree. C. and a
boiling point of 2335.degree. C., and silicon contributes to
improvement in extrudability by reducing a deformation resistance
at an extrusion temperature. When silicon coexists with iron, an
Al--Fe--Si intermetallic compound is formed after crystallization,
which suppresses grain growth by inhibiting grain boundary
migration during brazing.
[0027] In the present invention, the content of silicon is
preferably 0.05 to 0.2 wt % per the total weight of the aluminum
alloy. When the content of silicon is less than 0.05 wt %, it is
not preferred because an increase in a manufacturing cost is
inevitable to ensure high quality of a base material, that is, an
ingot during casting. When the content of silicon exceeds 0.2 wt %,
it is not preferred because extrudability decreases due to
increased strength of the alloy.
[0028] Manganese is a transition metal with an atomic symbol of Mn,
an atomic number of 25, a standard atomic weight of 54.9381, a
specific gravity between 7.2 and 7.45, a melting point of
1244.degree. C. and a boiling point of 1962.degree. C. After
crystallization, manganese exists as a fine-grained Al.sub.6Mn
intermetallic compound, which contributes to improvement in
strength after brazing by enabling a corrosion potential of the
aluminum alloy to become noble. When manganese coexists with
silicon, an Al--Mn--Si intermetallic compound is formed after
crystallization, which improves the strength after brazing.
Accordingly, manganese increases a potential difference between a
heat exchanger tube and a tube fin by controlling a corrosion
potential of the heat exchanger tube to become noble, thereby
promoting a corrosion resistant effect of the fin more effectively
and improving external corrosion resistance.
[0029] In the present invention, the content of manganese is
preferably 0.6 to 1.2 wt % per the total weight of the aluminum
alloy. When the content of manganese is less than 0.6 wt %, it is
not preferred because it is difficult to obtain effects anticipated
from addition of manganese, for example, improvement in corrosion
resistance, and the like. When the content of manganese exceeds 1.2
wt %, it is not preferred because extrudability is reduced.
[0030] Copper is a transition metal with an atomic symbol of Cu, an
atomic number of 29, a standard atomic weight of 63.546, a specific
gravity of 8.92, a melting point of 1084.5.degree. C. and a boiling
point of 2595.degree. C., and copper is solidified within a matrix
to improve the strength after brazing. Also, copper contributes to
improvement in corrosion resistance by controlling a corrosion
potential of a heat exchanger tube to become noble.
[0031] In the present invention, the content of copper is
preferably 0.15 to 0.45 wt % per the total weight of the aluminum
alloy. When the content of copper is less than 0.15 wt %, it is not
preferred because it is difficult to obtain effects anticipated
from addition of copper, for example, improvement in corrosion
resistance, and the like. When the content of copper exceeds 0.45
wt %, it is not preferred because extrudability and corrosion
resistance are reduced at the same time.
[0032] Alternatively, the content of manganese may be adjusted
between 0.3 and 0.7 wt % per the total weight of the aluminum
alloy. In this case, to compensate for the reduced content of
manganese, it is preferred to adjust the content of copper between
0.3 and 0.7 wt %. When the content of manganese is high, cracking
may occur during continuous casting and rolling (properzi),
resulting in deterioration of workability of continuous casting and
rolling (properzi). For this reason, the content of manganese is
decreased so as to improve workability of continuous casting and
rolling (properzi). Reduction in corrosion resistance caused by the
reduced manganese content may be compensated through control of the
copper content in an Al--Mn--Cu intermetallic compound that will be
formed after crystallization.
[0033] Zirconium is a transition metal with an atomic symbol of Zr,
an atomic number of 40, a standard atomic weight of 91.22, a
specific gravity of 6.51, a melting point of 1852.degree. C. and a
boiling point of 3578.degree. C. Boron is a non-metallic element
with an atomic symbol of B, an atomic number of 5, a standard
atomic weight of 10.811, a specific gravity of 1.73 (amorphous), a
melting point of 2300.degree. C. and a boiling point of
2550.degree. C. When zirconium and boron are used in the aluminum
alloy, they have similar effects. Accordingly, either zirconium or
boron, or both is used. Zirconium and boron contribute to
improvement in extrusion characteristics by reducing a deformation
resistance during extrusion, and improvement in strength by
suppressing grain coarsening after brazing.
[0034] In the present invention, the content of zirconium or boron
is preferably between 0.05 and 0.2 wt % per the total weight of the
aluminum alloy. When the content of zirconium or boron is less than
0.05 wt %, it is not preferred because it is difficult to obtain
effects anticipated from addition of zirconium or boron, for
example, improvement in strength, and the like. When the content of
zirconium or boron exceeds 0.2 wt %, it is not preferred because
costs increase due to an additional content of zirconium or boron,
and effects anticipated from further addition of zirconium or
boron, that is, improvement in extrudability and moldability is
insignificant.
[0035] Hereinafter, a method for manufacturing the heat exchanger
tube according to the present invention is described with reference
to FIG. 1.
[0036] FIG. 1 is a flowchart illustrating a method for
manufacturing a heat exchanger tube according to the present
invention.
[0037] Referring to FIG. 1, a method for manufacturing a heat
exchanger tube according to the present invention includes pouring
an aluminum alloy in the state of a molten metal at a temperature
range between 750 and 900.degree. C., and producing a billet or a
wire rod by continuous casting or by continuous casting and rolling
(properzi), respectively, in the step S100, wherein the aluminum
alloy includes 0.05 to 0.5 wt % of iron, 0.05 to 0.2 wt % of
silicon, 0.6 to 1.2 wt % of manganese, 0.15 to 0.45 wt % of copper,
0.05 to 0.3 wt % of at least one of zirconium and boron, and the
remainder of aluminum and inevitable impurities. In this instance,
the wire rod has a diameter between 8.0 and 15 mm.phi..
[0038] According to the present invention, in the composition of
the aluminum alloy, the content of iron may be 0.05 to 0.3 wt %,
and the content of zirconium or boron may be 0.05 to 0.2 wt %.
Alternatively, the content of manganese may be adjusted between 0.3
and 0.7 wt %. In this case, it is preferred to adjust the copper
content between 0.3 and 0.7 wt % so as to compensate for the
reduced content of manganese.
[0039] According to the present invention, the pouring temperature
range of the molten metal is selected to obtain a solid of an
intermetallic compound, that is, a cast product with an elaborate
microstructure. When the pouring temperature of the molten metal
exceeds 900.degree. C., grain coursing occurs in the microstructure
of the cast product, and when the pouring temperature of the molten
metal is less than 750.degree. C., a `miss run` phenomenon occurs,
in which a casting space is not densely filled with the molten
metal due to poor flowability of the molten metal. Accordingly, an
optimum pouring temperature range is between 750 and 900.degree.
C.
[0040] The billet or wire rod is thermally treated at a temperature
range between 450 and 650.degree. C. for 10 to 25 hours, in the
step S200.
[0041] The thermally treated billet or wire rod is extruded by a
direct extrusion or a conform extrusion to manufacture a heat
exchanger tube, in the step S300. In this instance, the billet is
pre-heated at a temperature range between 300 and 500.degree. C.,
and then is extruded at an extrusion temperature range between 300
and 500.degree. C.
[0042] According to the present invention, the manufactured heat
exchanger tube has a controlled crystal grain size of 50 .mu.m or
less, particularly a controlled crystal grain size after
brazing-thermal treatment of 70 .mu.m or less, to provide a fine
crystalline structure free of coarse grains, resulting in improved
corrosion resistance.
[0043] To prepare for extreme corrosion resistance, thermal arc
spraying (TAS) of zinc for providing a sacrificial cathode effect
may be made on the surface of the heat exchanger tube.
[0044] Hereinafter, the present invention is described in detail
through examples 1 to 5 and comparative examples 1 to 7 for ease of
understanding of the present invention. However, the description
proposed herein is just a preferable example for the purpose of
illustrations only, not intended to limit the scope of the
invention.
[0045] Aluminum alloys of examples 1 to 5 according to the present
invention and comparative examples 1 to 7 were prepared. The
component analysis results of these aluminum alloys are summarized
in Table 1 to show compositions of the aluminum alloys. The
compositions of the aluminum alloys are indicated by weight %, and
it is taken into consideration that each aluminum alloy may contain
inevitable impurities.
TABLE-US-00001 TABLE 1 Composition (wt. %) Fe Cu Mn Si Zr B Ti Al
Example 1 0.15 0.45 0.60 0.1 0.20 -- -- Bal. Example 2 0.42 0.39
0.97 0.1 0.20 0.08 -- Bal. Example 3 0.45 0.35 1.1 0.1 0.15 0.08 --
Bal. Example 4 0.15 0.42 0.70 0.1 0.20 -- -- Bal. Example 5 0.28
0.40 0.40 0.1 0.15 -- -- Bal. Comparative 0.10 0.12 0.05 0.06 -- --
-- Bal. example 1 Comparative 0.22 0.40 -- 0.07 0.04 -- 0.008 Bal.
example 2 Comparative 0.15 0.07 1.03 0.08 -- -- -- Bal. example 3
Comparative 0.17 0.41 0.14 0.08 0.03 -- -- Bal. example 4
Comparative 0.02 0.5 0.9 0.1 0.13 -- -- Bal. example 5 Comparative
0.02 0.1 1.2 0.1 0.13 -- -- Bal. example 6 Comparative 0.13 0.09
0.50 0.1 -- -- -- Bal. example 7
[0046] Heat exchanger tubes were manufactured using the aluminum
alloys of examples 1 to 5 and comparative examples 1 to 7 by
pouring an alloy in the state of a molten metal at a controlled
temperature range between 750 and 900.degree. C., and casting the
molten metal in the form of a wire rod through continuous casting
and rolling (properzi), followed by thermal treatment and a conform
extrusion.
[0047] A SWAAT test was made according to the ASTM standards in
order to evaluate corrosion resistant characteristics of the
manufactured heat exchanger tubes, and the test results are shown
in Table 2. In this instance, the heat exchanger tubes used were
all gone through brazing simulations (600.degree. C..times.10 min)
before the SWAAT testing.
TABLE-US-00002 TABLE 2 SWAAT Thermal are Leak Extrudability
spraying of zinc Time (hr) Example 1 .largecircle. X 900 Example 2
.largecircle. X 860 Example 3 .largecircle. X 840 Example 4
.largecircle. X 900 Example 5 .largecircle. X 880 Comparative
example 1 .largecircle. .largecircle. 400 Comparative example 2
.DELTA. .largecircle. 450 Comparative example 3 .largecircle.
.largecircle. 380 Comparative example 4 .DELTA. .largecircle. 490
Comparative example 5 .DELTA. X 300 Comparative example 6 .DELTA. X
150 Comparative example 7 .DELTA. X 100
[0048] The SWAAT testing is based on ASTM G85 standard, and is
carried out by adding glacial acetic acid to 4.2 wt % NaCl
solution, and spraying under an atmosphere of 49.degree. C. and
0.07 Mpa while maintaining pH between 2.8 and 3.0. A spraying
amount was maintained between 1 and 2 ml/hr.
[0049] As seen in Table 2, when compared with comparative examples
1 to 7, examples 1 to 5 have better extrudability and better
corrosion resistant characteristics without thermal arc spraying of
zinc for providing a sacrificial cathode effect. Accordingly, a
heat exchanger tube manufactured using an aluminum alloy according
to the present invention is usable for a long time even in
different corrosion environments, without pitting.
[0050] Hereinabove, the present invention is described with
reference to the limited embodiments and drawings. However, the
description proposed herein is just a preferable example for the
purpose of illustrations only, not intended to limit the scope of
the invention, so it should be understood that other equivalents
and modifications could be made thereto without departing from the
spirit and scope of the invention.
* * * * *