U.S. patent application number 10/998962 was filed with the patent office on 2005-05-05 for maxillofacial anchoring system for alveolar and small bone skeletal distraction.
Invention is credited to Balfour, Alan R., Carchidi, Joseph Edward.
Application Number | 20050096658 10/998962 |
Document ID | / |
Family ID | 21781395 |
Filed Date | 2005-05-05 |
United States Patent
Application |
20050096658 |
Kind Code |
A1 |
Carchidi, Joseph Edward ; et
al. |
May 5, 2005 |
Maxillofacial anchoring system for alveolar and small bone skeletal
distraction
Abstract
A maxillofacial anchoring and distraction system having an
internally threaded anchoring or distraction fixture (12) and a
selected length jack screw (14) for placement in an osteotomy. To
minimize required bone height, a cut-away bone screw (16) or a
solid mesh tip (17) is provided for insertion in bone in a
direction generally perpendicular to the longitudinal axes of the
anchoring and jack screws. A flat surface portion (16c, 17a) serves
as a reaction surface for the distal end of the jack screw. In a
second embodiment a sealing screw (24) is used with distraction
fixture (20) modified to include a sealing surface. After
completion of distraction the sealing screw is used to seal off the
distraction fixture for conversion into an implant suitable for
receiving conventional prosthetic components.
Inventors: |
Carchidi, Joseph Edward;
(West Bridgewater, MA) ; Balfour, Alan R.;
(Petaluma, CA) |
Correspondence
Address: |
John A. Haug
P.O. Box 386
West Harwich
MA
02671
US
|
Family ID: |
21781395 |
Appl. No.: |
10/998962 |
Filed: |
November 30, 2004 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10998962 |
Nov 30, 2004 |
|
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10017219 |
Dec 15, 2001 |
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Current U.S.
Class: |
623/17.17 ;
606/308 |
Current CPC
Class: |
A61B 17/8085 20130101;
A61B 17/863 20130101; A61B 17/666 20130101 |
Class at
Publication: |
606/072 |
International
Class: |
A61B 017/56 |
Claims
1. (canceled)
2. A maxillofacial anchoring and distraction system comprising an
anchoring screw body having upper and lower sides and having a
longitudinal axis and having a longitudinally extending threaded
bore extending through the anchoring screw body from the upper side
to the lower side, the anchoring screw body having an external bone
screw thread, an elongated generally cylindrical member having head
and distal ends and a longitudinal axis, an externally threaded
portion for threaded engagement in the threaded bore of the
anchoring screw body, the generally cylindrical member being
capable of being inserted in the bore of the anchoring screw body
with the distal end inserted from the upper side and so that the
distal end can extend out of the threaded bore beyond the lower
side of the anchoring screw body with the generally cylindrical
member being removable through the upper side upon completion of
distraction, the head end including a driving surface, and the
distal end having a distraction force transferring surface a
selected diameter, and a reaction element having a flat surface
portion for engagement with the distraction force transferring
surface of the distal end of the generally cylindrical member when
the cylindrical member is in threaded engagement with the anchoring
screw body, the flat surface portion extending along a selected
axis a distance at least as great as the diameter of the distal end
of the elongated generally cylindrical member to serve serving as
an engagement surface to distract against when the reaction element
is placed in a horizontally extending osteotomy in a bone with the
flat surface portion of the reaction element generally
perpendicular relative to the longitudinal axis of the anchoring
screw body and the elongated generally cylindrical member,
according to claim 1 in which the reaction element comprises
comprising a bone screw having a generally cylindrical body portion
with a longitudinal axis and having an external screw thread, the
generally cylindrical body being formed with the flat surface
portion recessed below the threads and with the selected axis
extending parallel with the horizontal longitudinal axis.
3-8. (canceled)
9. A maxillofacial anchoring and distraction system according to
claim 2 in which the bone screw has a head formed with an indexing
surface portion to reflect the angular position of the recessed
flat surface portion.
10. A maxillofacial anchoring and distraction system according to
claim 9 in which the head has a generally circular outer periphery
formed with a flat surface portion in the outer periphery at an
angular position matching that of the angular position of the flat
surface portion in the body.
11. A maxillofacial anchoring and distraction system according to
claim 2 in which the head is formed with a recessed polygonal
driving feature.
12. A maxillofacial anchoring and distraction system comprising a
generally cylindrical base plug having a longitudinal axis, a
crestal end and having a closed ended, threaded bore formed through
the crestal end and extending along the longitudinal axis, an
anchoring screw body having a longitudinal axis and having a head
end and a distal end and having a longitudinally extending bore
extending through the anchoring screw body, the bore being threaded
along at least a portion of its length and having a
circumferentially extending sealing surface, the anchoring screw
body having external threads, an elongated generally cylindrical
member having first and second ends, an externally threaded portion
for threaded engagement in the threaded bore of the anchoring screw
body, the second end having a diameter selected to be received
within the bore of the base plug bypassing the threaded portion of
the bore and the sealing surface of the screw body, and a sealing
screw having a distal free end and an external thread for threaded
engagement in the threaded bore of the anchoring screw body after
the generally cylindrical member has been removed upon completion
of distraction, the sealing screw having a circumferentially
extending sealing surface for engagement with the sealing surface
of the anchoring screw body.
13. A maxillofacial anchoring and distraction system according to
claim 12 in which the sealing surface of the sealing screw is
formed of a generally cylindrical surface and the sealing surface
of the sealing anchoring screw body is formed of a generally
cylindrical surface having a slight taper with the diameter
increasing decreasing in a direction going toward the distal
end.
14. A maxillofacial anchoring and distraction system according to
claim 12 in which the head end is formed with a polygonal driving
surface.
Description
FIELD OF THE INVENTION
[0001] This invention relates generally to anchoring and fixation
systems for bone lengthening by monofocal distraction osteogenesis
and more particularly to maxillofacial alveolar and small
craniofacial skeletal distraction.
BACKGROUND OF THE INVENTION
[0002] The present invention addresses problems associated with
regenerating maxillofacial bone mass to treat congenital or
functional masticatory deficiencies. Conventionally, in order to
overcome masticatory deficiencies, a patient with marginal bone
mass is first treated with a surgical bone graft. Bone grafting
techniques range from a harvested autogenous onlay graft to a
synthetic hydroxyapatite bone mixture used to pack and build up a
surgical site. Once the graft has healed, a second surgery is
performed to insert the appropriate length endosseous dental
implant and to provide masticatory function.
[0003] The process of bone grafting to regenerate bone mass has
suffered from limited results. In many cases, at the time for
surgical insertion of the endosseous dental implant, the grafting
mass has significantly or completely resorbed away. One reason for
the loss of this grafting material is the body's requirement for an
applied stress to stimulate and maintain bone mass. Furthermore, as
documented cases have shown, it is not uncommon for the filler
material to migrate from the surgical site. This migration and
degradation of the graft material minimizes the benefit of the
procedure. These undesired results combined with the morbidity of
the harvested area demonstrate the need for an alternative surgical
procedure. In addition, these conventional multiple surgical
procedures require a greater investment of time, money and
available grafting materials than is desirable.
[0004] In U.S. Pat. No. 5,889,940, assigned to the assignee of the
present invention, the subject matter of which is incorporated
herein by this reference, a maxillofacial anchoring and distraction
system for bone lengthening and distracting osteogenesis is
disclosed and claimed comprising an internally threaded base plug
for placement in a corticotomy that acts as a base plate for
resisting and translating the distraction force, an internally and
externally threaded anchoring screw body for locking into the
coronal portion of the corticotomy and a defined length distraction
jack screw for applying the distraction force. Upon preparation of
an osteotomy, the base plug and anchoring screw body are placed
therein and the distraction jack screw is inserted. The distraction
screw is advanced a selected amount on a periodic basis applying a
distraction force on the base plug. When the desired amount of
distraction has been achieved, the jack screw is removed and
replaced with a healing screw. After a suitable healing period, the
healing screw is removed followed by the anchoring screw body and
the base plug. A suitable endosseous dental implant is then
inserted in a conventional manner. Although the above described
apparatus and procedures are very effective, there is a need or
desire to provide enhancements in certain case situations. In one
such case, the situation relates to the lack of sufficient bone
height and/or stability to accommodate the components described in
the above referenced patent. In another such case, there is
adequate bone height but distraction is necessary to translate the
coronal aspect of the implant to its required axial location.
SUMMARY OF THE INVENTION
[0005] It is an object of the present invention to provide a system
which answers the above noted needs and desires. Another object of
the invention is the provision of an apparatus for distracting and
increasing the bone mass of the alveolar and small craniofacial
skeletal bones by monofocal distraction when minimal bone height
and/or stability is available. Yet another object of the invention
is to provide an apparatus for converting a coronal distraction
fixture, such as that described in U.S. Pat. No. 5,899,940, into a
standard implant once distraction is complete.
[0006] Briefly described, according to a feature of the first
embodiment of the invention, a threaded, cut-away bone screw, or in
a modified embodiment, a thin mesh element, is used as a low
profile base plug for resisting and translating the downward
distraction force in cases of minimal bone height. Either the bone
screw or the thin mesh element is used with the anchoring
distraction fixture and the defined length distraction jack screw
set forth in the above noted patent. The cut-away bone screw or a
tip portion of the thin mesh element is used in place of the base
plug and is installed in a direction generally perpendicular to the
longitudinal axis of the anchoring screw body. According to a
feature of the second embodiment of the invention, an externally
threaded sealing screw is used to seal the base of a modified
coronal distraction fixture and convert it into a standard implant.
In this embodiment, the distraction fixture is used with the
defined length jack screw and base plug set forth in the above
noted patent.
[0007] Additional objects and features of the invention will be set
forth in part in the description which follows and in part will be
obvious from the description. The objects and advantages of the
invention may be realized and attained by means of the
instrumentalies and combinations particularly pointed out in the
appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The accompanying drawings, which are incorporated in and
constitute a part of the specification, illustrate preferred
embodiments of the invention and, together with the description,
serve to explain the objects, advantages and principles of the
invention. In the drawings:
[0009] FIG. 1 is a side elevational view, partly in cross section,
of a distraction system using a cut-away bone screw as a low
profile distraction base plug in accordance with a feature of the
first embodiment of the invention;
[0010] FIG. 2 is a side elevational view of a distraction system
using a thin mesh element as a low profile distraction base plug in
accordance with a modification of the FIG. 1 embodiment of the
invention;
[0011] FIG. 2(a) is a top plan view, in reduced scale, of the thin
mesh element of the FIG. 2 distraction system, but shown prior to
bending into the configuration shown in FIG. 2;
[0012] FIG. 3 is a side elevational view of a maxillofacial
anchoring and distracting system, partly in cross section, similar
to that shown in the above referenced patent, but modified in
accordance with the invention,
[0013] FIG. 4 is a view similar to FIG. 3 but showing the
externally threaded anchoring screw body or distraction fixture
along with a sealing screw prior to insertion into the fixture,
and
[0014] FIG. 5 is a view similar to FIG. 4 but shown with the
sealing screw inserted into the fixture.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0015] As shown in FIG. 1, maxillofacial anchoring and distraction
system 10 made in accordance with a first preferred embodiment of
the invention comprises an externally threaded anchoring screw or
distraction fixture 12 and a selected (short, as shown) length jack
screw 14 similar to anchoring screw 12 and jack screw 16 disclosed
in the above referenced patent, along with a bone screw 16. Bone
screw 16 is formed with an external self-tapping bone screw thread
16a and a standard drive bone screw head 16b. A cut-away flat
surface portion 16c is formed in the self-tapping screw thread 16a
of screw 16, as by machining, preferably in the center of the
longitudinal length of the thread, so that when lined up
perpendicularly with the alveolar distraction fixture 12, as shown
in the drawing, the flat surface portion serves as a reaction
surface for jack screw 14 to distract against. To assure
appropriate alignment of the cut-away flat surface portion 16c
relative to the distraction fixture 12 and jack screw 14, bone
screw 16 is formed, as by milling, with a flat surface index
portion 16d formed on the otherwise circular outer periphery of
head 16b. Head 16b is referenced, angularly aligned and driven with
appropriate mating driver tools (not shown). To further assist in
the exact placement of screw 16 relative to distraction fixture 12,
an external drilling template that engages a coronal hexagonal
portion 12a of distraction fixture 12 can be used. Additionally, as
shown in FIG. 1, cut-away flat surface portion 16c extends in
length preferably over twice the diameter of distal end 14a of jack
screw 14 to allow for thickness variations in patients' cortical
bone plates. To further assure the rigid and stable engagement of
the bony segment for distraction, bone screw 16 is designed in
multiple lengths to accommodate variations in bony plate
dimensions. Once distraction and callus healing is complete, the
threaded cut-away bone screw can be removed during the removal of
distraction fixture 12 or left in place in accordance with the
physician's requirements. Thus in cases where there is insufficient
bone height or stability to use a normal base plug, the cut-away
bone screw serves as the base plug to resist and transfer the
downward distraction force from the distraction jack screw. The
cut-away bone screw engages the cortical plates of the attached
apical bone stock allowing the freed coronal subperiosteal
cortictomy segment to distract against the distraction jack screw.
Use of the distraction bone screw results in a rigid stabilization
of remaining bone stock for distraction as well as in the decrease
in the required bone height needed for distraction by up to 3 to 4
millimeters.
[0016] In a modified embodiment, another form of a low profile base
plug, as shown in FIGS. 2, 2(a), is shown particularly adapted for
use when sufficient bone height or stability is unavailable to
insert the standard base plug. This low profile base plug or thin
base plate mesh element 17 made according to the modified
embodiment is composed of suitable material, such as titanium, and
comprises a solid, relatively thin tip 17a extending from an
integrally attached, relatively wide, modifiable, fixation mesh
body 17b. Preferably, a plurality of elongated eye holes 17c and
circular pin holes 17d are formed through the fixation mesh body
17b to allow either a fixation bone screw tack 17f or bone screw
(not shown) to secure the mesh body to the bony apical segment of a
patient. The eye and pin holes also allow for fixation mesh body
17b to be cut down or trimmed as desired to accommodate a selected
geometry. In order to use the base plate mesh element 17 to
distract against, a surgeon will bend solid mesh tip 17a at grooves
17e and insert the tip through a prepared horizontal osteotomy.
Once the mesh tip 17a is inserted through the horizontal osteotomy
which is formed perpendicular to the position of the distraction
jack screw 14, and laid flat on the apical bony segment, alveolar
distraction fixture 12 can be distracted in an axial direction.
When distraction and callus healing is complete, base plate mesh 17
can be removed during the removal of the distraction fixture 12 or
left in place as desired.
[0017] Turning now to FIGS. 3-5, a second preferred embodiment of
the invention will be described. FIG. 3 shows the use of a base
plug 18 and jack screw 22 of the type disclosed in the
aforementioned patent along with an anchoring screw body or
distraction fixture 20 similar to anchor screw body 12 of the
patent but modified in accordance with the invention. Fixture 20,
typically longer than that shown in the aforementioned patent, is
formed with a longitudinally extending bore having a screw thread
20a which extends along its longitudinal length to a selected point
inboard of its distal end 20b, forming a distal end sealing portion
20c. Sealing portion 20c is preferably formed as a cylindrical
surface having a slight taper of decreasing diameter as one goes in
the direction toward the distal end 20b. An external thread 20d,
extending from head 20e is preferably formed with cutting flute
portions 20f at the distal end portion of fixture 20 which extend
generally in a direction parallel to the longitudinal axis of
fixture 20. With reference to FIG. 4, sealing screw 24 is formed
with an external thread 24a which extends between head or coronal
portion 24b and sealing section 24c formed at the distal end
portion of screw 24. Sealing surface section 24c preferably is
formed as a cylindrical section machined with a unique diametrical
size that will frictionally lock and seal off the tapered distal
end 20c of distraction fixture 20. By sealing off the distal end
20c of distraction fixture 20, the distraction fixture is converted
into a standard implant as shown in FIG. 5. Distraction fixture
sealing screw 24 is driven in with a standard female hexagonal
driving surface 24d at the head 24b of the screw. Additionally,
external threads 24a at the center of the screw are formed so that
they exactly match and mate with the distraction fixture 20. The
entire length of sealing screw 24, once inserted, allows for the
distraction fixture 20, that is converted into a dental implant, to
be restored with standard prosthetic components. This embodiment is
adapted for use in cases where bone height is available for
insertion of a standard length implant but distraction is necessary
to transport the coronal aspect of the implant to its required
axial location. Once distraction is completed, no additional
surgery is required since the alveolar distraction fixture 20
becomes the standard implant. Base plug 18 is merely left in place
and the distraction fixture sealed to form the implant.
Additionally, cutting flutes 20f serve to prevent rotation of the
fixture/implant as it becomes osseointegrated.
[0018] Although the invention has been described with regard to
certain preferred embodiments thereof, variations and modifications
will become apparent to those skilled in the art. It is, therefore,
the intention that the appended claims be interpreted as broadly as
possible in view of the prior art to include all such variations
and modifications.
* * * * *