U.S. patent application number 10/790251 was filed with the patent office on 2004-11-25 for screwless circuit board attachment.
This patent application is currently assigned to AXXION GROUP CORPORATION. Invention is credited to Hooper, Paul R..
Application Number | 20040235322 10/790251 |
Document ID | / |
Family ID | 25455071 |
Filed Date | 2004-11-25 |
United States Patent
Application |
20040235322 |
Kind Code |
A1 |
Hooper, Paul R. |
November 25, 2004 |
Screwless circuit board attachment
Abstract
A fastener for attaching a circuit board to a chassis has a head
section for engaging the circuit board, a tail section for engaging
the chassis, and a spring section to urge the head into engagement
with the circuit board.
Inventors: |
Hooper, Paul R.; (El Paso,
TX) |
Correspondence
Address: |
KENNETH T. EMANUELSON
GARDERE WYNNE SEWELL LLP
1601 ELM STREET, SUITE 3000
DALLAS
TX
75201
US
|
Assignee: |
AXXION GROUP CORPORATION
EL PASO
TX
|
Family ID: |
25455071 |
Appl. No.: |
10/790251 |
Filed: |
March 1, 2004 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10790251 |
Mar 1, 2004 |
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09927672 |
Aug 10, 2001 |
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6746254 |
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Current U.S.
Class: |
439/95 |
Current CPC
Class: |
H05K 7/142 20130101;
H01R 4/4881 20130101 |
Class at
Publication: |
439/095 |
International
Class: |
H01R 004/66; H05K
005/00; H05K 005/06; H01R 013/648; H05K 005/04 |
Claims
What is claimed is:
1. A fastener for attaching a circuit board to a chassis
comprising: a head section for engaging the circuit board; a tail
section for engaging the chassis; and a spring section to urge the
head into engagement with the circuit board.
2. The fastener of claim 1, wherein the head section the tail
section and the spring section are included in one piece.
3. The fastener of claim 1, wherein the tail section includes a
fulcrum in pivotal engagement with the chassis.
4. The fastener of claim 1, further comprising a grounding arm.
5. The fastener of claim 4, wherein the grounding arm further
comprises a foot that electrically contacts the chassis.
6. The fastener of claim 1, further comprising a fastener stop to
hold the fastener generally upright when the fastener is disengaged
from the circuit board.
7. The fastener of claim 1, wherein the fastener comprises
die-stamped steel.
8. The fastener of claim 1, wherein the fastener comprises
plastic.
9. The fastener of claim 1, wherein the fastener electrically
connects the circuit board to the chassis.
10. A method for attaching a circuit board to a chassis comprising
the steps of: positioning one or more pivoting fasteners within the
chassis, the one or more pivoting fasteners having a head section,
a tail section, and a spring section; connecting the tail section
of the one or more pivoting fasteners to the chassis; engaging one
or more circuit board mounting holes with the head section of-the
one or more pivoting fasteners; and locking releasably the circuit
board to the chassis.
11. The method of claim 10, wherein the step of releasably locking
the circuit board to the chassis is accomplished using a
retainer.
12. The method of claim 10, further comprising the step of
electrically connecting the circuit board to the chassis.
13. The method of claim 10, wherein the pivoting fastener
electrically connects the circuit board to the chassis.
14. The method of claim 10, wherein the head section the tail
section and the spring section of the one or more pivoting fastener
are included in one piece.
15. A system for attaching a circuit board to a chassis comprising:
one or more pivoting fasteners connected to the chassis; and a
retainer to engage the circuit board.
16. The system of claim 15, wherein the one or more pivoting
fasteners are aligned to mounting holes in the circuit board.
17. The system of claim 15, wherein the one or more pivoting
fasteners are die-stamped steel.
18. The system of claim 15, wherein the one or more pivoting
fasteners are formed of substantially different materials.
19. The system of claim 15, wherein the retainer is configured to
work in combination with the one or more pivoting fasteners to
releasably hold the circuit board.
20. The system of claim 15, wherein the one or more pivoting
fasteners electrically connect the chassis to the circuit board.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to computers and computer
manufacturing and, more particularly to, an apparatus, method and
system to easily attach and electrically ground a circuit board to
a computer chassis.
BACKGROUND OF THE INVENTION
[0002] Computer manufacturers rely primarily on large product
volume to compete with other manufacturers in their industry.
Consequently, manufacturing techniques must use efficiently
components and labor to produce a competitive product. Each
manufacturing step or component within the computer assembly adds
production costs, which might otherwise contribute to profits.
Attaching a circuit board to the chassis, for example, requires
typically several components and multiple manufacturing steps.
[0003] The circuit board is usually attached to the chassis with
screws through a standard pattern of screw holes. Each screw must
be installed through the circuit board holes and into a threaded
metal standoff. The standoff serves to attach and electrically
ground the circuit board to the chassis when the screw is
tightened. Unfortunately, installing repetitively each standoff and
screw consumes valuable manufacturing time and increases the
possibility of damage to the circuit board by the screw
installation tools.
[0004] Screws also have an additional disadvantage when used for
computer manufacturing because they are usually small and metallic.
Small screws are difficult to capture and place within a computer
assembly. Dropped screws may become lodged within circuitry on the
circuit board. Because screws are usually metallic, a dropped screw
has the potential to short circuit and damage the delicate
circuitry on the circuit board.
[0005] Additionally, computer consumers often upgrade their own
computers by replacing components within their existing chassis.
Consumers often lack the proper tools and skill necessary to
efficiently service their computer. Removing the old circuit board
and replacing it with a new circuit board increases the possibility
that the consumer will damage one or both circuit boards during the
upgrade process. The possibility for damage may be especially
appreciated considering that the circuit-board is attached to the
chassis with several tiny screws through holes that are located
proximate vital computer circuitry. If the consumer's screwdriver
slips, the resulting damage to the circuit board could be
substantial.
[0006] It would, therefore, be desirable to have a fastener that
does not require repetitive manufacturing steps to install the
circuit board in the chassis. Additionally, there is a need for a
fastening system that does not increase the number of components,
such as screws, for example, in the computer assembly. Also, there
is a need for fastening system that does not increase the
likelihood that a consumer will damage the computer while
performing upgrades.
SUMMARY OF THE INVENTION
[0007] According to one embodiment of the present invention, a
fastener for attaching a circuit board to a chassis has a head
section for engaging the circuit board, a tail section for engaging
the chassis, and a spring section to urge the head into engagement
with the circuit board is disclosed.
[0008] According to another embodiment of the present invention, a
method for attaching a circuit board to a chassis includes the step
of positioning one or more pivoting fasteners within the chassis is
also disclosed. The pivoting fasteners have a head section, a tail
section, and a spring section. The tail sections of the pivoting
fasteners are connected to the chassis. One or more circuit board
mounting holes are engaged with the head sections of the pivoting
fasteners. The circuit board is then releasably locked to the
chassis.
[0009] Another embodiment of the present invention is a system for
attaching a circuit board to a chassis that has one or more
pivoting fasteners connected to the chassis and a releasable
locking circuit board retainer. The pivoting fasteners capture the
circuit board through mounting holes in the circuit board. The
circuit board retainer holds the circuit board against tension,
which results from springs attached to the pivoting fasteners.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] For a more complete understanding of the features and
advantages of the present invention, reference is now made to the
detailed description of the invention along with the accompanying
figures in which corresponding numerals in the different figures
refer to corresponding parts and in which:
[0011] FIG. 1 is a perspective view of a fastener that depicts one
embodiment of the present invention;
[0012] FIG. 2 is a perspective view of a retainer that depicts an
embodiment of the present invention;
[0013] FIG. 3 is a perspective view of a computer chassis that
depicts an embodiment of the present invention;
[0014] FIG. 4 is a side view of a fastener in an open position that
depicts an embodiment of the present invention;
[0015] FIG. 5 is a side view of a fastener in a closed position
that depicts an embodiment of the present invention;
[0016] FIG. 6 is a perspective sectional view of a computer chassis
that depicts an embodiment of the present invention;
[0017] FIG. 7 is a perspective sectional view of a computer chassis
that depicts an embodiment of the present invention; and
[0018] FIG. 8 is a perspective view of a computer chassis that
depicts an embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0019] Although making and using various embodiments of the present
invention are discussed in detail below, it should be appreciated
that the present invention provides many applicable inventive
concepts that can be embodied in a wide variety of specific
contexts. The specific embodiments discussed herein are merely
illustrative of specific ways to make and use the invention, and do
not delimit the scope of the invention.
[0020] Referring to FIG. 1, a fastener 10 has a body 12. The body
12 has a tail 14, which may include a spring 16. The fastener 10
may be retained in a computer chassis (illustrated in FIG. 3) by
inserting the tail 14 and the spring 16 into predetermined
locations. The spring 16 may help retain and position the fastener
10 in an orientation that may facilitate installation of a circuit
board (illustrated in FIGS. 4-8).
[0021] The material selected for the fastener 10 may enhance the
spring constant of the spring 16. The fastener 10 may be fabricated
from a single piece of die-stamped sheet steel, for example. The
fastener 10 may also be molded plastic or another suitable
material. If the fastener 10 is die-stamped sheet steel, it may be
formed using a metal break or other manufacturing technique known
by those having ordinary skill in the metal fabrication art.
Forming the body 12 and the spring 16 from the same material may
reduce costs and increase manufacturing efficiency. However, those
having ordinary skill in the manufacturing art will appreciate that
the body 12 and the spring 16 may be formed from dissimilar
materials.
[0022] The spring 16 acts against the chassis through a fulcrum 18,
which helps retain the fastener 10. A stop 20 also helps position
the fastener 10 and prevents over-travel. The spring 16 urges the
body 12 into an orientation that is generally offset from vertical.
During assembly, the offset vertical orientation of body 12 aids in
positioning the circuit board and provides resistance, which
secures the circuit board.
[0023] A head 22 is connected to the body 12 to interface with the
circuit board. The head 22 may have, for example, a hook 24 to help
retain the circuit board and a guide 26 to aid in positioning the
circuit board. The guide 26 may be shaped to reduce snagging of
wires and other components within a computer assembly. Reducing or
eliminating sharp edges on the guide 26 may also protect a
technician or consumer who is manufacturing or servicing the
computer assembly.
[0024] The fastener 10 may also include a grounding arm 28. The
grounding arm 28 may serve to electrically ground the circuit board
to the chassis. A foot 30 may electrically contact the chassis
while the grounding arm 28 may be urged against a grounding contact
on the circuit board in a spring-like relation.
[0025] Turning now to FIG. 2, depicted is another embodiment in
which a retainer 32 has a retainer body 34. A retainer foot 36 and
a retainer tab 38 are attached to the retainer body 34 to secure
the retainer 32 to predetermined locations on the chassis. A board
retainer 40 attached to the retainer 32 may be constructed of a
resilient material, which urges the board retainer 40 into
retaining contact with the circuit board. Examples of resilient
materials for retainer 32 may be made from mold injected plastic,
die-stamped steel or machined aluminum, for example.
[0026] FIG. 3 depicts a chassis 50 having multiple fasteners 10 and
retainers 32. The fasteners 10 and retainers 32 are installed on
the chassis 50 at locating features 56. The locating features 56
may be die-stamped, drilled or machined into the chassis 50 at
predetermined locations, which correspond to attachment points on
the circuit board.
[0027] Multiple configurations of locating features 56 may be
included on the chassis 50 to correspond to a variety of circuit
boards. Consequently, the chassis 50 allows for versatile
manufacturing processes. Different circuit boards may be easily
attached to the chassis 50 by simply relocating the fasteners 10 or
retainers 32 to correspond to a particular circuit board, hole or
attachment point pattern. As a result, a single chassis 50 may be
used to assemble multiple products having circuit boards of
different sizes and shapes.
[0028] The chassis 50 may have a rear panel 52 that houses I/O
slots 54. The I/O slots 54 may be aligned to the locating features
56, which, consequently, align the circuit board with the
corresponding I/O slots 54. The I/O slots 54, for example, may be
typically die-stamped into the rear panel 52 but may also be
molded, drilled, machined, or laser-cut.
[0029] Turning now to FIGS. 4-6, a detailed installation of a
circuit board 60 is depicted. Specifically, FIG. 4 depicts the
fastener 10 in an open position. The spring 16 urges the body 12
and the head 22 of the fastener 10 into an orientation that is
generally offset from vertical. A hole 62 in the circuit board 60
is placed over the head 22 of the fastener 10. The guide 26 may
prevent damage to the circuit board 60 as the hole 62 is placed
over the head 22.
[0030] After the circuit board 60 is resting, generally, on the
body 12 of the fastener 10, the circuit board 60 may be pushed
toward the rear panel 52. The fastener 10 may pivot about fulcrum
18 as the circuit board 60 is moved into position. The hook 24 of
the fastener 10 may restrict upward motion of the circuit board 60.
The spring 16 may resist rearward movement of the circuit board 60
and will tend to urge the circuit board 60 away from the rear panel
52. However, the resistance of the spring 16 may act to hold the
circuit board 60 against the retainer 32 (shown in FIG. 7). The
tension of the spring 16 may locate the circuit board 60 and hold
the circuit board 60 in position if the chassis 50 experiences
environmental forces such as thermal expansion or impacts, for
example.
[0031] FIG. 5 depicts the fastener 10 in the closed position. The
foot 30 rests against the chassis 50 and may electrically ground
the fastener 10 to the chassis 50. The foot 30 may also impart
stability to the fastener 10 and structural support to the circuit
board 60. The foot 30 may also stop the fastener 10 from pivoting
beyond a desired orientation, which constrains movement and helps
to precisely locate the circuit board 60 on the chassis 50.
[0032] As the fastener 10 pivots about fulcrum 18, the grounding
arm 28 may be pushed into electrical contact with the circuit board
60. The grounding arm 30 may be formed of metal, for example, and
have spring-like characteristics. As a result, the grounding arm 28
may urge the circuit board 60 against the hook 24, which may
further secure the circuit board 60.
[0033] FIG. 6 depicts the circuit board 60 secured to the chassis
50 by the fasteners 10. The location of circuit board 60 may be
determined, for example, according to the location of I/O slots 54
in the rear panel 52. Multiple locating features 56 may be
pre-fabricated in the chassis 50 to accommodate circuit boards 60
of various sizes. Fasteners 10 may be inserted into locating
features 56 that correspond to holes 62 in the circuit board 60.
Fasteners 10 may be relocated easily to different locating features
56 if the circuit board 60 is changed or upgraded.
[0034] Turning now to FIGS. 7 and 8, the circuit board 60 is
fastened to the chassis 50 and locked into place by retainers 32.
As described with reference to FIG. 2 above, the retainers 32 may
have retainer feet 36 and retainer tabs 38 to secure the retainer
32 to predetermined locations on the chassis 50. The retainer body
34 may support a portion of the circuit board 60. The retaining
body 34 may impart additional structural stability to the circuit
board 60. The board retainer 40 may secure the circuit board 60
against the spring tension in the fasteners 10.
[0035] During installation of the circuit board 60 onto the chassis
50, the board retainer 40 may be slightly depressed. Holes 62 in
the circuit board 60 are located over the heads 22 of the fasteners
10. The circuit board 60 may then be moved toward the rear panel
52. When the circuit board 60 is properly located, the board
retainer 40 may return to its original position and contact the
circuit board 60. As a result, the board retainer 40 may restrict
movement of the circuit board 60 caused by spring tension in the
fasteners 10. Conversely, the circuit board 60 may be removed from
the chassis 50 by depressing the board retainer 40, thereby
releasing the tension in the fasteners 10 and allowing the circuit
board 60 to be moved rearward.
[0036] Although this invention has been described with reference to
illustrative embodiments, this description is not intended to be
construed in a limiting sense. Various modifications and
combinations of the illustrative embodiments, as well as other
embodiments of the invention, will be apparent to persons skilled
in the art upon reference to the description. It is therefore
intended that the appended claims encompass any such modifications
or embodiments.
* * * * *