U.S. patent application number 10/820128 was filed with the patent office on 2004-09-30 for semiconductor integrated circuit and method for manufacturing the same.
Invention is credited to Ikeda, Shuji, Ishibashi, Koichiro, Kimura, Mitsuyuki, Kojima, Masayuki, Nakagawa, Norio, Osada, Kenichi, Shimazaki, Yasuhisa, Shiozawa, Kenji, Uchiyama, Kunio, Yoshida, Yasuko.
Application Number | 20040191991 10/820128 |
Document ID | / |
Family ID | 16848717 |
Filed Date | 2004-09-30 |
United States Patent
Application |
20040191991 |
Kind Code |
A1 |
Ikeda, Shuji ; et
al. |
September 30, 2004 |
Semiconductor integrated circuit and method for manufacturing the
same
Abstract
An operational margin of a memory of a semiconductor integrated
circuit device including an SRAM is improved. In order to set the
Vth of driving MISFETs Qd, transfer MISFETs Qt and MISFETs for load
resistance QL forming memory cells of an SRAM, relatively and
intentionally higher than the Vth of predetermined MISFETs of SRAM
peripheral circuits and logic circuits such as microprocessor, an
impurity introduction step is introduced to set the Vth of the
driving MISFETs Qd, transfer MISFETs Qt and MISFETs for load
resistance, separately from an impurity introduction step for
setting the Vth of the predetermined MISFETs.
Inventors: |
Ikeda, Shuji; (Tokyo,
JP) ; Yoshida, Yasuko; (Sayama-shi, JP) ;
Kojima, Masayuki; (Tokyo, JP) ; Shiozawa, Kenji;
(Hidaka-shi, JP) ; Kimura, Mitsuyuki; (Tokyo,
JP) ; Nakagawa, Norio; (Tokyo, JP) ;
Ishibashi, Koichiro; (Warabi-shi, JP) ; Shimazaki,
Yasuhisa; (Tokyo, JP) ; Osada, Kenichi;
(Tokyo, JP) ; Uchiyama, Kunio; (Tokyo,
JP) |
Correspondence
Address: |
ANTONELLI, TERRY, STOUT & KRAUS, LLP
1300 NORTH SEVENTEENTH STREET
SUITE 1800
ARLINGTON
VA
22209-9889
US
|
Family ID: |
16848717 |
Appl. No.: |
10/820128 |
Filed: |
April 8, 2004 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10820128 |
Apr 8, 2004 |
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10379543 |
Mar 6, 2003 |
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6753231 |
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10379543 |
Mar 6, 2003 |
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10157978 |
May 31, 2002 |
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6559006 |
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10157978 |
May 31, 2002 |
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09372007 |
Aug 11, 1999 |
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6436753 |
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Current U.S.
Class: |
438/258 ;
257/E21.645; 257/E27.081 |
Current CPC
Class: |
H01L 27/1052 20130101;
H01L 27/105 20130101 |
Class at
Publication: |
438/258 |
International
Class: |
H01L 027/10 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 11, 1998 |
JP |
10-226663 |
Claims
1-25 (cancelled)
26. A method for manufacturing a semiconductor integrated circuit
device including a memory cell of an SRAM having a first p-channel
MISFET and a first n-channel MISFET, and a peripheral circuit
having a second p-channel MISFET and a second n-channel MISFET,
comprising: providing a silicon on insulator substrate including an
insulated layer and a semiconductor layer formed on said insulated
layer, wherein said semiconductor layer has a memory cell forming
region and a peripheral circuit forming region, wherein said memory
cell forming region includes a first p-channel MISFET forming
region where said first p-channel MISFET is to be formed and a
first n-channel MISFET forming region where said first n-channel
MISFET is to be formed, wherein said peripheral circuit forming
region includes a second p-channel MISFET forming region where said
second p-channel MISFET is to be formed and a second n-channel
MISFET forming region where said second n-channel MISFET is to be
formed; selectively introducing a first impurity into said first
p-channel MISFET forming region and said second p-channel MISFET
forming region for controlling a threshold voltage; selectively
introducing a second impurity into said first n-channel MISFET
forming region and said second n-channel MISFET forming region for
controlling a threshold voltage; selectively introducing a third
impurity into said first p-channel MISFET forming region by using a
mask covering said second p-channel MISFET forming region for
controlling a threshold voltage such that a threshold voltage of
said first p-channel MISFET is higher than a threshold voltage of
said second p-channel MISFET; and selectively introducing a fourth
impurity into said first n-channel MISFET forming region by using a
mask covering said second n-channel MISFET forming region for
controlling a threshold voltage such that a threshold voltage of
said first n-channel MISFET is higher than a threshold voltage of
said second n-channel MISFET.
27. A method for manufacturing a semiconductor integrated circuit
device according to claim 26, further comprising: forming a groove
in said semiconductor layer for defining said first p-channel
MISFET forming region, said first n-channel MISFET forming region,
said second p-channel MISFET forming region and said second
n-channel MISFET forming region; and burying an insulating film in
said groove by polishing an insulating film formed over said
substrate having said groove.
28. A method for manufacturing a semiconductor integrated circuit
device according to claim 26, further comprising: forming gate
electrodes of said first n-channel MISFET, said first p-channel
MISFET, said second n-channel MISFET and said second p-channel
MISFET; and forming a source and drain region of said first
n-channel MISFET, said first p-channel MISFET, said second
n-channel MISFET and said second p-channel MISFET.
29. A method of manufacturing a semiconductor integrated circuit
device, comprising: providing a silicon on insulator substrate
including an insulated layer and a semiconductor layer formed on
said insulated layer, wherein said semiconductor layer has a memory
cell of SRAM having a first p-channel MISFET and a first n-channel
MISFET, and a logic circuit for a microprocessor having a second
p-channel MISFET and a second n-channel MISFET, wherein said first
p-channel MISFET is formed at a first p-channel MISFET forming
region of said semiconductor layer, wherein said first n-channel
MISFET is formed at a first n-channel MISFET forming region of said
semiconductor layer, wherein said second p-channel MISFET is formed
at a second p-channel MISFET forming region of said semiconductor
layer, wherein said second n-channel MISFET is formed at a second
n-channel MISFET forming region of said semiconductor layer;
selectively introducing a first impurity into said first p-channel
MISFET forming region and said second p-channel MISFET forming
region for controlling a threshold voltage; selectively introducing
a second impurity into said first n-channel MISFET forming region
and said second n-channel MISFET forming region for controlling a
threshold voltage; selectively introducing a third impurity into
said first p-channel MISFET forming region by using a mask covering
said second p-channel MISFET forming region for controlling a
threshold voltage such that a threshold voltage of said first
p-channel MISFET is higher than a threshold voltage of said second
p-channel MISFET; selectively introducing a fourth impurity into
said first n-channel MISFET forming region by using a mask covering
said second n-channel MISFET forming region for controlling a
threshold voltage such that a threshold voltage of said first
n-channel MISFET is higher than a threshold voltage of said second
n-channel MISFET; forming a groove in said semiconductor layer for
defining said first p-channel MISFET forming region, said first
n-channel MISFET forming region, said second p-channel MISFET
forming region and said second n-channel MISFET forming region; and
burying said groove with an insulating film by polishing an
insulating film formed over said semiconductor layer having said
groove.
30. A method of manufacturing a semiconductor integrated circuit
device according to claim 29, wherein an operating speed thereof is
100 MHz or more.
31. A method of manufacturing a semiconductor integrated circuit
device, comprising: providing a silicon on insulator substrate
including an insulated layer and a semiconductor layer formed on
said insulated layer, wherein said semiconductor layer has a memory
cell of an SRAM having a first p-channel MISFET and a first
n-channel MISFET, and a peripheral circuit having a second
p-channel MISFET and a second n-channel MISFET, wherein said first
p-channel MISFET is formed at a first p-channel MISFET forming
region of said semiconductor layer, wherein said first n-channel
MISFET is formed at a first n-channel MISFET forming region of said
semiconductor layer, wherein said second p-channel MISFET is formed
at a second p-channel MISFET forming region of said semiconductor
layer, wherein said second n-channel MISFET is formed at a second
n-channel MISFET forming region of said semiconductor layer;
selectively introducing a first impurity into said first p-channel
MISFET forming region and said second p-channel MISFET forming
region for controlling a threshold voltage; selectively introducing
a second impurity into said first n-channel MISFET forming region
and said second n-channel MISFET forming region for controlling a
threshold voltage; selectively introducing a third impurity into
said first p-channel MISFET forming region by using a mask covering
said second p-channel MISFET forming region for controlling a
threshold voltage such that a threshold voltage of said first
p-channel MISFET is higher than a threshold voltage of said second
p-channel MISFET; and selectively introducing a fourth impurity
into said first n-channel MISFET forming region by using a mask
covering said second n-channel MISFET forming region for
controlling a threshold voltage such that a threshold voltage of
said first n-channel MISFET is higher than a threshold voltage of
said second n-channel MISFET; forming a groove in said
semiconductor layer for defining said first p-channel MISFET
forming region, said first n-channel MISFET forming region, said
second p-channel MISFET forming region and said second n-channel
MISFET forming region; and burying said groove with an insulating
film by polishing an insulating film formed over said semiconductor
layer having said groove.
32. A method of manufacturing a semiconductor integrated circuit
device according to claim 31, wherein an operating speed thereof is
100 MHz or more.
33. A method of manufacturing a semiconductor integrated circuit
device including a memory cell of an SRAM having a first p-channel
MISFET and a first n-channel MISFET, and a peripheral circuit
having a second p-channel MISFET and a second n-channel MISFET,
comprising: (a) providing a semiconductor substrate having a memory
cell forming region and a peripheral circuit forming region,
wherein said memory cell forming region includes a first p-channel
MISFET forming region where said first p-channel MISFET is to be
formed and a first n-channel MISFET forming region where said first
n-channel MISFET is to be formed, wherein said peripheral circuit
forming region includes a second p-channel MISFET forming region
where said second p-channel MISFET is to be formed and a second
n-channel MISFET forming region where said second n-channel MISFET
is to be formed; (b) selectively introducing a first impurity into
said first p-channel MISFET forming region and said second
p-channel MISFET forming region for controlling a threshold
voltage; (c) selectively introducing a second impurity into said
first n-channel MISFET forming region and said second n-channel
MISFET forming region for controlling a threshold voltage; (d)
selectively introducing a third impurity into said first p-channel
MISFET forming region by using a mask covering said peripheral
circuit forming region for controlling a threshold voltage such
that a threshold voltage of said first p-channel MISFET is higher
than threshold voltages of said second p-channel MISFET and said
further MISFET; (e) introducing a fourth impurity into said first
n-channel MISFET forming region by using a mask covering said
peripheral circuit forming region for controlling a threshold
voltage such that a threshold voltage of said first n-channel
MISFET is higher than threshold voltages of said second n-channel
MISFET and said further MISFET; (f) forming a mask pattern for
exposing a first region where a MISFET having a relatively higher
operating speed is to be formed in said peripheral circuit, wherein
said mask pattern covers said memory cell forming region and a
second region in said peripheral circuit forming region where a
MISFET is to be formed; and (g) introducing a fifth impurity into
said first region of said peripheral circuit forming region by
using said mask pattern as a mask for controlling a threshold
voltage such that a threshold voltage of said MISFET to be formed
in said first region is lower than a threshold voltage of said
MISFET to be formed in said second region.
34. A method of manufacturing a semiconductor integrated circuit
device according to claim 33, including forming gate insulating
films for said MISFET to be formed in said first region and said
MISFET to be formed in said second region wherein a thickness of a
gate insulating film of said MISFET formed in said first region is
thinner than a gate insulating film of said MISFET formed in said
second region.
35. A method of manufacturing a semiconductor integrated circuit
device according to claim 33, further comprising: forming a groove
in said substrate for defining said first p-channel MISFET forming
region, said first n-channel MISFET forming region, said second
p-channel MISFET forming region, said second n-channel MISFET
forming region and said further MISFET forming region; and burying
an insulating film in said groove by polishing an insulating film
formed over said substrate having said groove.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to semiconductor integrated
circuit devices and methods for manufacturing the same and, more
particularly, to a technique effectively used for semiconductor
integrated circuit devices having a static memory (SRAM; static
random access memory) and logic circuits:
BACKGROUND OF THE INVENTION
[0002] AN-SRAM is a memory device utilizing a flip-flop circuit as
a memory element, the bi-stable states of which are respectively
stored in association with "1" and "O" levels of information, and
it is characterized in that it is easy to use because it requires
no refresh operation, unlike a DRAM (dynamic random access memory).
The flip-flop circuit is formed by two inverter circuits. The
output of one of the inverter circuits is electrically connected to
the input of the other inverter circuit, and the output of the
other inverter circuit is electrically connected to the input of
the first inverter circuit. Each of the inverter circuits includes
a driving transistor that contributes to the storage of information
and a load element for supplying a power supply voltage to the
driving transistor. Further, the flip-flop circuit is provided
between a pair of data lines, and a structure is employed in which
a transfer transistor is interposed between the flip-flop circuit
and each of the data lines to electrically connect or electrically
disconnect the flip-flop circuit and the data lines.
[0003] Memory cells for such an SRAM are categorized into high
resistance load type cells and CMIS (complementary metal insulator
semiconductor) type cells depending on the load elements in the
memory cells. In the high resistance load type, a polysilicon
resistor is used as a load element. In this case, since the
resistor occupies a small area and can be overlaid on a driving
transistor or the like, the total area of a memory cell region can
be minimized to provide a large capacity. On the other hand, a
p-channel type MISFET is used as a load element in the CMIS type,
which minimizes the power consumption of the same. Some CMIS type
memory cells have a so-called TFT (thin film transistor) structure
in which two polysilicon layers are provided on a layer above of an
n-channel type MOSFET serving as a driving transistor and in which
a p-channel type MOSFET to be used as a load element is formed by
the polysilicon layers to also reduce the total area of the memory
cell region.
[0004] For example, a semiconductor integrated circuit device
having an SRAM is described in Japanese Patent Laid-Open No.
167655/1996. In order to integrate high performance logic circuits
and a highly integrated CMOS type memory cell array in the same
chip without increasing the complexity of the manufacturing
processes, a structure is disclosed in which logic circuits are
formed by a top channel type n-channel MOSFET and p-channel MOSFET
and in which a memory cell is formed by directly connecting the
gate electrodes of the n-channel MOSFET and p-channel MOSFET having
the same conductivity.
[0005] International Publication No. W97/38444 discloses an
adjustment on the threshold voltage of a transfer transistor of an
SRAM.
SUMMARY OF THE INVENTION
[0006] The inventor has found that the above-described technique
for semiconductor integrated circuit devices having an SRAM has the
following problems.
[0007] Specifically, semiconductor integrated circuit devices
having an SRAM have had a problem in that no sufficient attention
has been paid to the need for setting separate threshold voltages
for elements forming memory cells and other elements that arises
from the trend toward higher speeds, lower power consumption and
higher integration of elements and in that semiconductor integrated
circuit devices have operational faults in the memory circuit which
have not been revealed in the past when they are manufactured
giving consideration only to ease of manufacture. For example,
semiconductor integrated circuit devices having an SRAM and logic
circuits provided on the same semiconductor substrate have been
subjected to increasing efforts toward logic circuits and SRAM
peripheral circuits (hereinafter referred to "logic circuits and
the like") having higher speeds and toward lower power consumption
and higher integration of the semiconductor integrated circuit
devices as a whole. Efforts are being made to decrease the
threshold voltage of the logic circuits and the like in order to
increase the speed of the same. However, when the threshold
voltages of a logic circuit and the like and a memory circuit are
set at the same step taking only factors such as ease of
manufacture into consideration without considering the significant
trend toward increased speed of a logic circuit and the like and
lower power consumption of a semiconductor integrated circuit
device, the noise margin of memory cells in the memory circuit is
reduced although the operating speed of the logic circuit and the
like can be improved. Studies made by the inventors have revealed
that this causes operational faults of the memory circuit which
have not occurred even with the threshold voltages of the logical
circuit and the like and the memory circuit set at the same
step.
[0008] It is an object of the invention to provide a technique
which makes it possible to improve the operational margin of a
memory of a semiconductor-integrated circuit device having an
SRAM.
[0009] It is another object of the invention to provide a technique
which makes it possible to reduce the power consumption of a
semiconductor integrated circuit device having an SRAM.
[0010] It is an object of the invention to provide a technique
which makes it possible to improve the margin of writing to a
memory of a semiconductor integrated circuit device having an
SRAM.
[0011] The above and other objects and novel features of the
invention will be apparent from the description provided in this
specification and the accompanying drawings.
[0012] Typical aspects of the invention disclosed in this
specification can be briefly described as follows.
[0013] A semiconductor integrated circuit device according to the
invention has a plurality of first field effect transistors forming
a memory cell of an SRAM and a second field effect transistor
provided on a semiconductor substrate, in which the threshold
voltage of at least one first field effect transistor among said
plurality of first field effect transistors is relatively higher
than the threshold voltage of said second field effect
transistor.
[0014] A method of manufacturing a semiconductor integrated circuit
device according to the invention, and having a plurality of first
field effect transistors forming a memory cell of an SRAM and a
second field effect transistor formed on a semiconductor substrate,
includes an impurity introduction step for selectively introducing
a first impurity into a region to form at least one of said first
field effect transistors on said semiconductor substrate in order
to set the threshold voltage of said at least one first field
effect transistor among said plurality of first field effect
transistors relatively higher than the threshold voltage of said
second field effect transistor.
[0015] A method of manufacturing a semiconductor integrated circuit
device according to the invention, and having a plurality of first
field effect transistors forming a memory cell of an SRAM and a
second field effect transistor formed on a semiconductor substrate,
includes a step of selectively introducing nitrogen into the region
to form said second field effect transistor on said semiconductor
substrate and thereafter forming a gate insulation film on said
semiconductor substrate in order to set the threshold voltage of
said at least one first field effect transistor among said
plurality of first field effect transistors relatively higher than
the threshold voltage of said second field effect transistor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG. 1 is a diagram showing a configuration of circuit
blocks of a semiconductor integrated circuit device, which
represents a mode for carrying out the invention.
[0017] FIG. 2 is a circuit diagram of a memory cell in an SRAM of
the semiconductor integrated circuit device in FIG. 1.
[0018] FIG. 3 is a plan view of a major part of a memory cell
region of the SRAM of the semiconductor integrated circuit device
in FIG. 1.
[0019] FIG. 4 is a plan view of a layer above that shown in FIG. 3
in the memory cell region of the SRAM of the semiconductor
integrated circuit device in FIG. 1.
[0020] FIG. 5 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step of the same.
[0021] FIG. 6 is a plan view of a major part of the semiconductor
integrated circuit device in FIG. 1 at a manufacturing step
subsequent to that shown in FIG. 5.
[0022] FIG. 7 is a sectional view of a major part of the memory
cell region of the SRAM of the semiconductor integrated circuit
device in FIG. 1 at a manufacturing step subsequent to that shown
in FIG. 6.
[0023] FIG. 8 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 7.
[0024] FIG. 9 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 8.
[0025] FIG. 10 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 9.
[0026] FIG. 11 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 10.
[0027] FIG. 12 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 11.
[0028] FIG. 13 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 12.
[0029] FIG. 14 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 13.
[0030] FIG. 15 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 14.
[0031] FIG. 16 is a sectional view of a major part of the
semiconductor integrated circuit device in Fig. at a manufacturing
step subsequent to that shown in FIG. 15.
[0032] FIG. 17 is a sectional view of a major part of the
semiconductor integrated circuit device in FIG. 1 at a
manufacturing step subsequent to that shown in FIG. 16.
[0033] FIG. 18 is a table which illustrates SNM characteristics of
the semiconductor integrated circuit device in FIG. 1.
[0034] FIG. 19 is a table which illustrates SNM characteristics of
a technique studied by the inventor for comparison to explain the
effects of the semiconductor integrate circuit device in FIG.
1.
[0035] FIG. 20 is a graph showing the relationship between a
threshold voltage and an SNM of a driving field effect transistor
in the SRAM of the semiconductor integrated circuit device in FIG.
1.
[0036] FIG. 21 is a plan view of A major part of memory cells of an
SRAM of a semiconductor integrated circuit device, which is another
mode for carrying out the invention at a manufacturing step of the
same.
[0037] FIG. 22 is a plan view of a major part of memory cells of an
SRAM of a semiconductor integrated circuit device, which represents
still another mode for carrying out the invention at a
manufacturing step of the same.
[0038] FIG. 23 is a sectional view of a major part of a
semiconductor integrated circuit device which is another mode for
carrying out the invention at a manufacturing step of the same.
[0039] FIG. 24 is a sectional view of a major part of the
semiconductor integrated circuit device at a manufacturing step
subsequent to that shown in FIG. 23.
[0040] FIG. 25 is a sectional view of a major part of the
semiconductor integrated circuit device at.a manufacturing step
subsequent to that shown in FIG. 24.
[0041] FIG. 26.is a graph of SNM characteristics of an SRAM.
[0042] FIG. 27 is a graph of SNM characteristics of a semiconductor
integrated circuit device studied by the inventor.
[0043] FIG. 28 is a graph showing the relationship between the
drain currents of a transfer field effect transistor and a field
effect transistor for load resistance forming an SRAM of a
semiconductor integrated circuit device studied by the
inventor.
[0044] FIG. 29 is a graph showing the relationship between the
drain currents of a transfer field effect transistor and a field
effect transistor for load resistance forming an SRAM of a
semiconductor integrated circuit device studied by the
inventor.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0045] Modes for carrying out the invention will now be described
in detail with reference to the drawings (parts having like
functions are given like reference numbers throughout the drawings
and will not be described repeatedly).
[0046] Embodiment 1:
[0047] FIGS. 1 through 4 are illustrations which will be referred
to for explaining an example of the structure of a semiconductor
integrated circuit device according to the invention. FIGS. 5
through 17 are sectional views of major parts of the semiconductor
integrated circuit device during manufacturing steps which will be
used for explaining a method of manufacturing the semiconductor
integrated circuit device of FIG. 1. FIG. 18 is an illustration
used for explaining the effects of the present mode for carrying
out the invention. FIG. 19 illustrates a technique studied by the
inventor to explain the effects of the present mode for carrying
out the invention. FIG. 20 is an illustration for explaining the
effects of the present mode for carrying out the invention.
[0048] In the context of the technical description presented
herein, when it is stated that "a threshold voltage (hereinafter
abbreviated as "Vth') is high", it means that there is an
intentional increase of Vth beyond an increase in Vth attributable
to a dimensional difference in the channel width or the like.
Further, in the context of the technical description, Vth
represents a gate voltage that appears when there is a flow of
current of 1.0 .mu.A per a unit channel width (e.g., per a width of
1 .mu.m).
[0049] According to the technical principle of the invention, in a
semiconductor integrated circuit device having MISFETs (metal
insulator semiconductors) constituting an SRAM (static random
access memory) and other MISFETs constituting a logic circuit, such
as a microprocessor (CPU) provided on the same semiconductor
substrate, as shown in FIG. 1, a separate value of Vth is set for
each of the MISFETs forming an SRAM and other MISFETs. This is
based on the results of studies made by the inventor, as will be
described below. For example, random bit faults have occurred in
memory cells of an SRAM as a result of a trend toward higher
operational speeds and lower power consumption (i.e., lower power
supply voltages) of semiconductor integrated circuit devices having
an SRAM and a logic circuit and the like on the same semiconductor
substrate and toward higher degrees of integration of elements.
Upon making certain studies, the inventor discovered a fault mode
in which such memory cells have a small operational margin as a
major cause of such faults. A further study indicated that
potential problems had been actualized with the trend toward higher
speeds and lower power supply voltages of such semiconductor
integrated circuit devices or higher degrees of integration of
elements.
[0050] Specifically, in order to increase the speed of the logic
circuit and the like of a semiconductor integrated circuit device,
as described above, Vth is normally decreased. However, when Vth of
the logic circuit and the like and the memory circuit is set at the
same step, taking only the aspects of ease of manufacture and the
like into consideration without considering the significant trend
toward higher speeds of logic circuits and the like, lower power
consumption of semiconductor integrated circuit devices or higher
degrees of integration of elements, the Vth of MISFETs in the
memory cell region is also decreased to cause operational faults in
the memory which have not been revealed even with the Vth of the
logic circuit and the like and the memory circuit set at the same
step.
[0051] Especially, when an isolation structure (shallow trench
isolation) based on the LOCOS (local oxidation of silicon) process
is replaced by a trench type buried isolation structure in order to
achieve a higher degree of integration of elements, the MISFETs
exhibit reverse narrow channel characteristics which result in a
low Vth. If the Vth of the logic circuit and the like and the
memory circuit is set at the same step without considering the same
and taking only the ease of manufacture into consideration, the Vth
of the MISFETs in the memory cell region significantly decreases to
cause operational faults in said memory which have not been
revealed.
[0052] FIG. 26 provides waveforms showing the operational stability
of a memory cell, e.g., waveforms obtained by plotting a voltage at
one of the nodes of a memory cell in A 6 MISFET type SRAM relative
to a voltage applied to the other node in an overlapping
relationship (transfer curves). A region where the curves overlap
each other represents a margin for noise, and the length of such an
overlapping region (the region which is longest in the direction at
an 5 angle of 45.degree.) is a static noise margin (SNM). The
greater the overlap (i.e., the greater the SNM), the higher will be
the stability at which the memory operates. However, when the Vth
of a MISFET for driving a memory cell is as low as the Vth of the
logic circuit and the like, particularly with the Vth of the logic
circuit and the like and the memory circuit set at the same step,
the SNM is small as shown in FIG. 27, which makes the operation of
the memory unstable.
[0053] FIGS. 28 and 29 are graphs showing the results of
measurement of the drain currents of a transfer. MISFET for a
memory cell and a MISFET to be used as load resistance. Those
figures indicate that a read fault occurs at the transfer MISFET
when the Vth is too high or too low and that a write fault occurs
at the MISFET used as a load resistance when the Vth is too low.
That is, the present inventor has found that it is preferable to
set not only the Vth of a MISFET for driving a memory cell but also
the Vth of the transfer MISFET and the MISFET used as a load
resistance separately from the Vth of the logic circuit and the
like, depending on the operational environment, operating
conditions and the like.
[0054] Next, a description will be made concerning the structure of
a semiconductor integrated circuit device according to the present
mode for carrying out the invention with reference to an
application of a technical principle of the invention to a
microprocessor having an SRAM for a cache memory as an example.
[0055] FIG. 1 shows a major circuit block provided in a
semiconductor chip IC according to the present mode for carrying
out the invention. Specifically, the semiconductor chip IC
includes, for example, an input/output circuit I/0, logic circuits,
such as a microprocessor (CPU), 2A through 2C, an SRAM for a cache
memory, a phase locked loop circuit PLL, a clock pulse generation
circuit CPG and the like. The power supply voltage of a high
potential side of this semiconductor integrated circuit device is,
for example, 2.5 V or less. The minimum gate length of MISFETs
forming this semiconductor integrated circuit device is, for
example, about 0.25 .mu.m. For example, the Vth of MISFETs, which
must be fast, is 0.25 V or less.
[0056] For example, a plurality of 6 MISFET (metal insulator
semiconductor field effect transistor) type memory cells MC as
shown in FIG. 2 are provided in a memory cell region of the SRAM.
The memory cells MC are provided in the vicinity of the
intersections of a pair of complementary data lines DL1, DL2 (DL)
and a word line WL and include a pair of driving MISFETs Qd1, Qd2
(Qd; first field effect transistor), a pair of MISFETs QL1, QL2
(QL; first field effect transistor) used as a load resistance and a
pair of transfer MISFETs Qt1, Qt2 (Qt; first field effect
transistor). The pair of complementary data lines DL1, DL2 transmit
signals which are inversions of each other.
[0057] Said pair of driving MISFETs Qd1, Qd2 and the pair of
MISFETs QL1, QL2 used as a load resistance form a flip-flop
circuit. The flip-flop circuit is a memory cell'. which stores one
bit of information ("1" or "0") and which is electrically connected
to a power supply Vdd at a high potential side at one end thereof
(the side of the MISFETs QL1, QL2 used as load resistance) and is
electrically connected to a power supply GND at a ground side at
the other end (the side of the driving MISFETs Qd1, Qd2). For
example, the voltage of the power supply vdd at the high potential
side is about 1.8 V, and the voltage of the power supply GND at the
ground side is 0 V.
[0058] The pair of transfer MISFETs Qt1, Qt2 are switching elements
for electrically connecting and disconnecting the flip-flop circuit
to and from the data lines DL1, DL2 and are interposed between
input and output terminals of the flip-flop circuit (accumulation
nodes N1, N2) and the data lines DL1, DL2, respectively. The gate
electrodes of the pair of transfer MISFETs Qt1, Qt2 are
electrically connected to the word line WL.
[0059] FIGS. 3 and 4 show plan views of a major part of the memory
cell region. While FIG. 4 illustrates the same position as that in
FIG. 3 as a plan view, it illustrates first layer wiring above the
layer shown in FIG. 3 and second layer wiring as a sectional
view.
[0060] A semiconductor substrate 3 is made of, for example, p-type
silicon (Si). P-wells and n-wells to be described later are formed
on the semiconductor substrate 3. Isolation portions 4 are formed
on the principle surface of the semiconductor substrate 3. Transfer
MISFETs Qt, driving MISFETs Qd and MISFETs for load resistance QL
are formed in active regions surrounded by the isolation portions
4. The transfer MISFETs Qt and driving MISFETs Qd are constituted
by, for example, n-channel MISFETs, and the MISFETs for load
resistance QL are constituted by, for example, p-channel MISFETs.
In FIG. 3, NMIS represents a region where n-channel MISFETs are
formed, and PMIS represents a region where p-channel MISFETs are
formed. In-the present mode for carrying out the invention, the
designed channel widths of the driving MISFETs Qd, transfer MISFETs
Qt and MISFETs for load resistance QL are smaller than the designed
channel width of MISFETs forming logic circuits and SRAM peripheral
circuits (second field effect transistors). The term "designed"
implies the fact that some error may be included.
[0061] The transfer MISFETs Qt include an n-type semiconductor
region 5 and a gate electrode 6gt; the driving MISFETs Qd include
an n-type semiconductor region 5 and a gate electrode 6gd; and the
MISFETs for load resistance QL include a p-type semiconductor
region and a gate electrode 6gL.
[0062] The n-type semiconductor regions 5 are regions where the
sources and drains of the transfer MISFETs Qt and driving MISFETs
Qd are formed and are formed by introducing, for example,
phosphorus (P) or arsenic (As) into said p-wells. One of such
n-type semiconductor regions 5 is a region shared by a transfer
MISFET Qt and a driving MISFET Qd which functions as wiring to
electrically connect both of the MISFETs. The other n-type
semiconductor region 5 of the transfer MISFET Qt is electrically
connected to a data line DL (see FIG. 4) through a connection hole
8A for the data line. The data lines DL are made of for example,
aluminum, aluminum-silicon-copper alloy or the like and are formed
in the second wiring layer. The n-type semiconductor regions 5
shared by transfer MISFETs Qt and driving MISFETs Qd are connected
to the gate electrodes 6gdm 6gL of other driving MISFETs Qd and
MISFETs for load resistance QL which are to be paired therewith
through connection holes 8B and are electrically connected to first
layer wiring 9L (see FIG. 4). The first layer wiring 9L is made of,
for example, aluminum, aluminum-silicon-copper or the like and is
connected to one of p-type semiconductor regions 7 of a load
resistance MISFET QL through a connection hole 8C. The other n-type
semiconductor regions 5 of the driving MISFETs Qd are electrically
connected to first layer wiring 9LG (see FIG. 4) for the power
supply GND at the low potential side (see FIG. 2) through
connection holes 8D. The other p-type semiconductor regions 7 of
the load resistance MISFET QL are electrically connected to first
layer wiring 9tv (see FIG. 4) for the power supply Vdd at the high
potential side (see FIG. 2) through connection holes 8E.
[0063] The gate electrodes 6gt of the transfer MISFETs Qt are
constituted by a part of word lines WL and are in the form of
planar band-shaped patterns extending horizontally in FIG. 3. The
gate electrodes 6gd, 6gL of the driving MISFETs Qd and MISFETs for
load resistance QL are formed in a part of an integral gate pattern
A part of this gate pattern extends diagonally to gate pattern
portions connecting the gate electrodes 6gd, 6gL and is formed in a
planar Y-shaped configuration as a whole. The ends of the
diagonally extending portions of the gate pattern are electrically
connected to the n-type semiconductor regions 5 and the first layer
wiring 9L through said connection holes 8B to function as wiring.
One memory cell MC has two gate patterns which are adjacent to each
other in the horizontal direction of FIG. 3. The gate electrodes
6gt, 6gL are formed on a gate insulation film to be described later
and are constituted by, for example, a single film of low
resistance polysilicon, a multi-layer film formed by providing a
silicide layer made of tungsten silicide or the like on a low
resistance polysilicon film or a multilayer film formed by
providing a metal film such as tungsten on a low resistance
polysilicon film with titanium nitride, tungsten nitride or the
like interposed therebetween.
[0064] A description will now be made with reference to FIGS. 5
through 17 to explain an example of a method of manufacturing a
semiconductor integrated circuit device according to the present
mode for carrying out the invention. Throughout the drawings,
I/0-NMIS represents a region where an n-channel type MISFET for
forming an input/output circuit is formed; I/0-PMIS represents a
region where a p-channel type MISFET for forming the input/output
circuit is formed; logic-NMIS represents a region where an
n-channel type MISFET for a logic circuit is formed; and logic-NMIS
represents a region where a p-channel type MISFET for the logic
circuit is formed. Examples of regions where driving MISFETs and
MISFETs for load resistance are formed are shown in the memory cell
region shown in FIGS. 5 through 17.
[0065] For example, as shown in FIG. 5, a p-type semiconductor
substrate (a semiconductor wafer at this stage) 3 having a specific
resistance on the order of 10 gcm is first subjected to wet
oxidation at 800.degree. C. to form a thin silicon oxide film 10
having a thickness of about 10 nm on the surface thereof and,
thereafter, a silicon nitride film 11 having a thickness of about
200 nm is deposited thereon using the CVD (chemical vapor
deposition) method. The silicon oxide film 10 is formed to moderate
stress that acts on the semiconductor substrate 3 when silicon
oxide films embedded in element isolating grooves are sintered
(vitrified) at a later step. Since the silicon nitride film 11 has
the property of resisting oxidation, it is used as a mask to
prevent oxidation of the substrate surface thereunder (active
region).
[0066] Subsequently, the silicon nitride film 11, silicon oxide
film 10 and semiconductor substrate 3 are subjected to dry etching
using a photoresist film as a mask to form isolation grooves 4a
having a depth of about 300 to 400 nm on the semiconductor
substrate 3 in element isolation regions. The isolation grooves 4a
may be formed by performing dry etching of the silicon nitride film
11 using a photoresist film as a mask, removing the photoresist
film, and thereafter performing dry etching of the silicon oxide
film 10 and semiconductor substrate 3 using the patterned silicon
nitride film 11 as a mask.
[0067] Next, in the present mode for carrying out the invention, a
process (hereinafter referred to as "first process) as described
below is performed to set the Vth of driving MISFETs, transfer
MISFETs and MISFETs for load resistance forming memory cells of an
SRAM, relatively and intentionally higher than the Vth of
predetermined MISFETs of SRAM peripheral circuits and logic
circuits.
[0068] The photoresist film for forming the isolation grooves is
first removed and, in order to set the Vth of the driving MISFETs
and transfer MISFETs relatively and intentionally higher, a
photoresist pattern 12A is formed such that regions where the
driving MISFETs Qd and transfer MISFETs Qt are to be formed are
exposed on the semiconductor substrate 3 and such that regions
other than them are covered as shown in FIG. 6. FIG. 6 shows the
same memory cell region as in FIG. 3. Although elements and the
like have not been formed yet at the stage shown in FIG. 6, they
are shown here for better clarity of the position where the
photoresist pattern 12A is formed. Further, the photoresist pattern
12A in FIG. 6 is hatched for better clarity of the drawing. The
pattern configuration of the photoresist pattern 12A is not limited
to that shown here; and, for example, the pattern may be formed
into a configuration which exposes the regions to form the driving
MISFETs Qd and transfer MISFETs Qt and also exposes the regions of
n-channel type MISFETs formed on the semiconductor substrate 3,
especially regions to form MISFETs for which any leakage current
between the source and drain must be suppressed, and which covers
other regions.
[0069] Subsequently, for example, boron difluoride (BF2) ions are
implanted into the semiconductor substrate 3 using the photoresist
pattern 12A as a mask. This is carried out under conditions as
described below, although they are not a limiting aspect of the
invention. Specifically, the ion implantation energy is about 40
keV; the dose is about 1.times.10.sup.12/CM.sup.2; and ion
implantation angle is about 10 degrees. The ions are implanted at
an angle in order to increase the Vth of the active region as a
whole by introducing the impurity ions into the sides of the
isolation grooves 4a. The ion implantation angle is the angle at
which the impurity ions impinge upon the principle surface of the.
semiconductor substrate 3.
[0070] Next, after removing the photoresist pattern 12A, a
photoresist pattern 12B is formed which exposes the regions to form
the MISFETs for load resistance QL on the semiconductor substrate
3-as shown in FIG. 7 in order to relatively and intentionally
increase the Vth of the MISFETs for load resistance QL, and which
covers other regions. FIG. 7 also shows the same memory cell region
as in FIG. 3. Although elements and the like have not been formed
yet at this stage, they are shown here to clearly show the position
where the photoresist pattern 12B is formed. Further, the
photoresist pattern 12B in FIG. 7 is also hatched for better
clarity of the drawing. The pattern configuration of the
photoresist pattern 12B is not limited to that shown here and, for
example, the pattern may be formed into a configuration which
exposes the regions to form the MISFETs for load resistance QL and
also exposes the regions of p-channel type MISFETs formed on the
semiconductor substrate 3, especially regions to form MISFETs for
which any leakage current between the source and drain must be
suppressed, and which covers other regions.
[0071] Subsequently, for example, phosphorus (P) ions are implanted
into the semiconductor substrate 3 using the photoresist pattern
12B as a mask. This may be carried out under the same conditions as
for the introduction of the impurity to relatively and
intentionally increase the Vth of the driving MISFETs Qd as
described above, although this is not a limiting aspect of the
invention. Thereafter, the photoresist pattern 12B is removed.
[0072] The order of the process of introducing an impurity to
increase the Vth of the driving MISFETs Qd and the like as
described above and the process of introducing an impurity to
increase the Vth of the MISFETs for load resistance QL may be
reversed. The Vths of the driving MISFETs Qd, transfer MISFETs Qt
and MISFETs for load resistance QL are relatively and intentionally
increased by performing such a series of processes.
[0073] After such a first process, in order to remove any damaged
layer produced on the inner walls of the isolation grooves 4a as a
result of said etching, the semiconductor substrate 3 is subjected
to dry oxidation at about 1000.degree. C. to form thin silicon
oxide films having a thickness of about 30 nm on the inner walls of
the isolation grooves 4a. Subsequently, as shown in FIG. 8, a
silicon oxide film 13 having a thickness of about 400 nm on the
semiconductor substrate 3 is deposited and, thereafter, the
semiconductor substrate 3 is subjected to wet oxidation to perform
sintering (vitrification) for improving the quality of the silicon
oxide films 13 embedded in the isolation grooves 4a. For example,
the silicon oxide film 13 is deposited using a plasma CVD process
that utilizes ozone (O.sub.3) and tetraethoxysilane (TEOS) as
source gases.
[0074] Next, a CVD process is performed to deposit a silicon
nitride film having a thickness of about 200 nm on the silicon
oxide films 13, and the silicon nitride film is thereafter
subjected to dry etching using a photoresist film as a mask to
leave silicon nitride films 14 only on isolation grooves 4a having
relatively large areas, e.g., boundaries between the memory array
and the peripheral circuits. The silicon nitride films 14 left on
the isolation grooves 4a are formed in order to prevent a
phenomenon (dishing) that occurs when the silicon oxide films 13 in
isolation grooves 4a having relatively large areas are polished to
a greater depth than the silicon oxide films 13 in isolation
grooves having relatively smaller areas as the silicon oxide films
13 are polished and planarized using a chemical mechanical
polishing (CMP) process at the next step.
[0075] Subsequently, after the photoresist film for patterning the
silicon nitride films 14 is removed, a CMP process is carried out
using the silicon nitride films 11, 14 as stoppers to polish and
leave the silicon oxide films 13 in the isolation grooves 4a,
thereby forming the isolation portions 4. While a reduction in the
Vth of the MISFETs forming memory cells attributable to reverse
narrow channel characteristics should normally be inevitable
because a groove type isolating structure is employed as a
structure for the isolation portions 4, this mode for carrying out
the invention is free from such a problem because it involves said
first process or a process to be described later for relatively and
intentionally increasing the Vth of the MISFETs forming the memory
cells.
[0076] Thereafter, the silicon nitride films 11, 14 are removed,
and a pre-oxidation process is carried out on the semiconductor
substrate 3 to form a gate insulation film having a thickness of
about 10 nm on the semiconductor substrate 3. Then, as shown in
FIG. 9, a photoresist pattern 12C is formed which exposes the
buried regions on the principle surface of the semiconductor
substrate 3 and covers other regions; and, for example, phosphorus
ions are implanted into the semiconductor substrate 3 using the
photoresist pattern 12C as a mask to form an n-type buried region
15 on the semiconductor substrate 3. While the n-type buried region
15 has not been formed yet at this stage because a thermal process
for the activation of the impurity and the like has not been
performed on the semiconductor substrate 3, the region is
illustrated here for clarity of the description.
[0077] Next, after removing the photoresist pattern 12C, a
photoresist pattern is formed which exposes n-well regions
throughout the principle surface of the semiconductor substrate 3
and covers other regions.
[0078] Subsequently, for example, phosphorus ions are implanted
into the semiconductor substrate 3 using the photoresist pattern as
a mask. Two kinds of impurity introduction steps are separately
performed here which are a step of introducing said impurity for
forming at least n-wells 16NW and a step of introducing said
impurity for setting the Vth of MISFETs formed in n-wells 16NW in
regions other than the memory cell region. Thereafter, the
photoresist pattern is removed.
[0079] Next, as shown in FIG. 10, a photoresist pattern 12D is
formed which exposes p-well regions throughout the principle
surface of the semiconductor substrate 3 and covers other regions.
Subsequently, for example, boron or boron difluoride ions are
implanted into the semiconductor substrate 3 using the photoresist
pattern 12D as a mask. Two kinds of impurity introduction steps are
separately performed here which are a step of introducing said
impurity for forming at least p-wells 16PW and a step of
introducing said impurity for setting the Vth of MISFETs formed in
p-wells 16PW in regions other than the memory cell region.
Thereafter, the photoresist pattern 12D is removed.
[0080] After said step of introducing the impurity for wells and
the like, a process (hereinafter referred to as a "second process")
as described below may be performed instead of the above-described
first process to relatively and intentionally increase the Vth of
said driving MISFETs, transfer MISFETs and MISFETs for load
resistance beyond the Vth of predetermined MISFETs of the SRAM
peripheral circuits and logic circuits.
[0081] First, in order to set the Vth of the driving MISFETs and
transfer MISFETs relatively and intentionally higher, said
photoresist pattern 12A is formed as shown in FIG. 6 (or a
photoresist pattern as a modification thereof). Although elements
and the like have not been formed yet also at this stage, they are
shown here for better clarity of the position where the photoresist
pattern 12A is formed.
[0082] Subsequently, for example, boron difluoride (BF.sub.2) ions
are implanted into the semiconductor substrate 3 using the
photoresist pattern 12A as a mask. This is carried out under
conditions as described below, although they are not a limiting
aspect of the invention. Specifically, the ion implantation energy
is about 60 keV; the dose is about 3.times.10.sup.12/cm.sup.2; and
the ion implantation angle is about 90 degrees (i.e., perpendicular
to the principle surface of the semiconductor substrate 3).
[0083] Next, after removing the photoresist pattern 12A, said
photoresist pattern 12B shown in FIG. 7 (or a modification of the
same) is formed in order to relatively and intentionally increase
the Vth of the 10 MISFETs for load resistance QL. Although elements
and the like have not been formed yet also at this stage, they are
shown here to clearly show the position where the photoresist
pattern 12B is formed.
[0084] Subsequently, for example, phosphorus (P) ions are implanted
into the semiconductor substrate 3 using the photoresist pattern
12B as a mask. The conditions may be the same as said conditions
for the introduction of the impurity to relatively and
intentionally increase the Vth of the driving MISFETs Qt and the
like in the second process except that the ion implantation energy
is, for example, about 40 keV, although this is not limiting the
invention.
[0085] The order of the process of introducing an impurity to
increase the Vth of the driving MISFETs Qd and the like as
described above and the process of introducing an impurity to
increase the Vth of the MISFETs for load resistance QL may be
reversed also in this case.
[0086] The Vths of the driving MISFETs Qd, transfer MISFETs Qt and
MISFETs for load resistance QL are relatively and intentionally
increased by performing such a series of processes.
[0087] After such a second process, a thermal process is performed
on the semiconductor substrate 3 to carry out the activation of the
impurity introduced into the semiconductor substrate 3 and the
like, thereby forming the n-wells 16NW, p-wells 16PW and n-type
buried region 15 on the semiconductor substrate 3. The process then
proceeds to the step of forming the gate insulation film and, in
this mode for carrying out the invention, the step of forming the
gate insulation film may be preceded by a process as described
below (hereinafter referred to as a "third process) which replaces
the above-described first process or second process to relatively
and intentionally increase the Vth of said driving MISFETs,
transfer MISFETs and MISFETs for load resistance beyond the Vth of
predetermined MISFETs of the SRAM:peripheral circuits and logic
circuits.
[0088] First, a photoresist pattern is formed which exposes regions
to form MISFETs whose operating speed must be increased in the
regions of the peripheral circuits and logic circuits and which
covers regions to form MISFETs for which any leakage current
between the source and drain must be suppressed throughout the
memory cell region and in the regions of the peripheral-circuits
and logic circuits.
[0089] Subsequently, for example, nitrogen (N) ions are implanted
into the-semiconductor substrate 3 using the photoresist pattern as
a mask. This is carried out under conditions as described below,
although they are not a limiting aspect of the invention.
Specifically, the ion implantation energy is about 5 keV; the dose
is about 4.times.10.sup.12/cm.sup.2; and the ion implantation angle
is about 90 degrees.
[0090] It is thus possible to set the Vth of the driving MISFETs,
transfer MISFETs and MISFETs for load resistance in the memory cell
region relatively and intentionally higher. The reason for this is
as follows. Specifically) the Vth of a MISFET decreases when
nitrogen is included in the gate insulation film thereof Further,
in a region doped with nitrogen, the gate insulation film is
nitrised to have increased anti-oxidation properties and therefore
becomes thinner than the gate insulation film in a region which is
not doped with nitrogen. The Vth of a MISFET whose gate insulation
film is formed in a region doped with nitrogen can be made
relatively smaller than the Vth of a MISFET whose gate insulation
film is formed in a region which is not doped also in this
aspect.
[0091] Since nitrogen is segregated on the interface between the
gate insulation film and the semiconductor substrate 3 in a region
doped with nitrogen, an advantage can be obtained in that the
reliability of the gate insulation film can be improved. It is
known that a reduction in the thickness of a gate insulation film
causes a distortion of the interface between the gate insulation
film and the semiconductor substrate 3 attributable to the
difference between the thermal expansion coefficients of the film
itself and the semiconductor substrate 3 to induce the generation
of hot carriers. The reason for this is that such a distortion is
moderated by the nitrogen segregated on the interface to the
semiconductor substrate 3. Since the problem of hot carriers is
unlikely to occur in a memory cell region, no particular problem
occurs even if a memory cell region is not doped with nitrogen.
[0092] While the present mode for carrying out the invention has
referred to a case wherein said third process is carried out
instead of said first process or second process, this is not a
limiting aspect of the invention and the third process may be
carried out in combination with the first process or second
process.
[0093] After such a third process, the process proceeds to, for
example, a step of forming gate insulation films, as will be
described below.
[0094] First, an oxidation process for forming the gate insulation
films of MISFETs having a high withstand voltage formed on the
semiconductor substrate 3 is performed to form gate insulation
films having the maximum relative thickness of, for example, 9 nm
or more on the principle surface of the semiconductor substrate 3.
Subsequently, a photoresist pattern is formed on the gate
insulation film to cover the region to form the MISFETs having a
high withstand voltage and to expose other regions; and,
thereafter, the thick gate insulation film exposed from the
photoresist pattern is removed and the photoresist pattern is
reduced further.
[0095] While the process normally proceeds thereafter to a step of
forming the gate insulation films of MISFETs other than the MISFETs
having a high withstand voltage, according to the present mode for
carrying out the invention, a process as described below
(hereinafter referred to as a "fourth process") may be performed in
addition to said first process, second process or third process in
order to set the Vth of said driving MISFETs, transfer MISFETs and
MISFETs for load resistance relatively and intentionally higher
than the Vth of predetermined MISFETs of the SRAM peripheral
circuits and logic circuits.
[0096] First, an oxidation process for forming the gate insulation
films of MISFETs forming memory cells and MISFETs for which any
leakage current between the source and drain must be suppressed is
carried out to form gate insulation films having an intermediate
relative thickness of, for example, about 5 nm on the principle
surface of the semiconductor substrate 3. The thickness of the gate
insulation films is made greater than the thickness of gate
insulation films formed on regions to form MISFETs whose operating
speed must be increased in the regions of peripheral circuits and
logic circuits. This makes it possible to relatively and
intentionally increase the Vth of the MISFETs forming memory cells
and said MISFETs for which any leakage current must be
suppressed.
[0097] Subsequently, a photoresist pattern is formed on the gate
insulation films having an intermediate thickness to cover regions
to form said MISFETs for which any leakage current must be
suppressed in the entire memory cell region, peripheral circuit
regions and logic circuit regions and to expose other regions; and,
thereafter, the gate insulation films having an intermediate
thickness exposed from the photoresist pattern are removed and the
photoresist pattern is removed further.
[0098] Thereafter, an oxidation process for forming the gate
insulation films of MISFETs which must operate at a high speed on
the semiconductor substrate 3 is performed to form gate insulation
films having the minimum relative thickness less than, for example,
5 nm on the principle surface of the semiconductor substrate 3.
[0099] Next, as shown in FIG. 11, a conductive film 18 for
forming-gate electrodes is formed on the semiconductor substrates
using a CVD process or the like to cover gate insulation films 17
formed as described above and the upper surface of the isolation
portions 4. For example, the conductive film 18 is constituted by a
single film made of low resistance polysilicon, a multi-layer film
formed by coating low resistance polysilicon with a tungsten
silicide film or a multi-layer film formed by coating low
resistance polysilicon with a metal film such as tungsten with a
barrier metal film such as tungsten nitride or titanium nitride
interposed therebetween. Said barrier metal film functions as a
barrier layer for preventing the tungsten film and polysilicon film
from reacting to each other during a high temperature thermal
process to form a high resistance silicide layer at the interface
between them.
[0100] Subsequently, a photoresist pattern 12E is formed on the
conductive film 18 to expose regions to form n-channel type MISFETs
in the memory cell region and other regions and to cover other
regions, and, for example, phosphorus ions are implanted into the
conductive film 18 using it as a mask. Thereafter, after removing
the photoresist pattern 12E, a capping insulation film made of, for
example, silicon oxide or silicon nitride is deposited on the
conductive film 18 using a CVD process or the like.
[0101] Next, after patterning the capping insulation film with-a
photoresist pattern as a mask using a dry etching process or the
like, the photoresist pattern is removed; the conductive film 18 is
patterned using the patterned capping insulation film as a mask;
and the capping insulation film 19 is removed further to form gate
electrodes 6g as shown in FIG. 12. The capping insulation film and
the conductive film 18 are patterned at one time using a
photolithographic technique and a dry etching technique to form the
gate electrodes 6g (6gd, 6gL) and the capping insulation film. In
this case, the capping insulation film is left on the gate
electrodes 6g. The minimum gate length for the gate electrodes 6g
is set at a minimum dimension (for example, 0.24.mu.) within a
tolerance in which the short channel effect of MISFETs can be
suppressed to maintain the Vth of the same at a predetermined value
or more.
[0102] Next, for example, phosphorus (P) ions are implanted into
the p-wells 16PW using a photoresist pattern as a mask as shown in
FIG. 13 to form n-type semiconductor regions 5a in the p-wells 16PW
on both sides of the gate electrodes 6g.
[0103] While the n-type semiconductor regions 5a are not formed at
this stage because no thermal process for activation and the like
has been performed, they are shown here for better understanding of
the description.
[0104] Subsequently, after removing the photoresist pattern, for
example, boron (B) ions are implanted into the n-wells 16NW using a
newly formed photoresist pattern 12F as a mask to form p-type
semiconductor regions 7a in the n-wells 16NW on both sides of the
gate electrodes 6g. While the p-type semiconductor regions 7a are
not formed at this stage because no thermal process for activation
and the like has been performed, they are shown here for better
understanding of the description.
[0105] Next, after removing the photoresist pattern 12F, a thermal
process is carried out for the activation of the impurities
introduced into the semiconductor substrates; as shown in FIG. 14,
a silicon nitride film having a thickness of about 50 nm is
deposited thereafter on the semiconductor substrate 3 using a CVD
process or the like; and the silicon nitride film is then subjected
to anisotropic etching to form side walls spacers 19 on the side
walls of the gate electrodes 6g. This etching is carried out using
an etching gas that promotes the etching of a silicon nitride film
at a rate greater than that for a silicon oxide film in order to
minimize the amount of removal of the gate insulation films 17 and
the silicon oxide films buried in the isolation portions 4. When
the capping insulation film constituted by a silicon nitride film
is formed on the gate electrodes 6g, the amount of overetching is
also limited to the required minimum in order to minimize the
amount of removal of the same.
[0106] Next, for example, arsenic (A) ions are implanted into the
p-wells 16PW using a photoresist pattern as a mask to form
n.sup.+-type semiconductor regions 5b of n-channel type MISFETS.
While the n.sup.+-type semiconductor regions 5b are not formed at
this stage because no thermal process for activation and the like
has been performed, they are shown here for better understanding of
the description. The n-type semiconductor regions 5 shown in FIG.
3, for example, are constituted by the n-type semiconductor regions
5a and n.sup.+-type semiconductor regions 5b.
[0107] Subsequently, after removing the photoresist pattern, for
example, boron (B) ions are implanted into the n-wells 16NW using a
newly formed photoresist pattern 12G as a mask to form p.sup.+-type
semiconductor regions 7b of p-channel type MISFETs.
[0108] While the p.sup.+-type semiconductor regions 7b are not
formed at this stage because no thermal process for activation and
the like has been performed, they are shown here for better
understanding of the description. The p-type semiconductor regions
7 shown in FIG. 3, for example, are constituted by the p-type
semiconductor regions 7a and p.sup.+-type semiconductor regions
7b.
[0109] Next, after removing the photoresist pattern 12G, a thermal
process is carried out for the activation of the impurities
introduced into the semiconductor substrate 3 to form p-channel
type MISFETs Qp, QL and n-channel type MISFETs Qn, Qd.
[0110] Next, a conductive film made of titanium nitride (TiN),
cobalt (Co) or the like is deposited on the semiconductor substrate
3 using a sputtering process or the like, and a thermal process is
performed thereafter to form a silicide layer 20 at the interface
between the conductive film and the semiconductor substrate 3 and
the gate electrodes 6g as shown in FIG. 15. Subsequently, a thermal
process is performed again after removing the conductive film which
has not been silicified.
[0111] Next, an insulation film 21 a constituted by a silicon
nitride film or the like is deposited on the semiconductor
substrate 3 using a CVD process or the like; an insulation film 21b
made of PSG (phosho silicate glass) is deposited thereon using a
CVD process or the like; and an insulation film 21c made of, for
example, silicon oxide is further deposited thereon. Subsequently,
after planarizing the upper surface of the insulation film 21c
using a CMP process, connection holes 8 are formed in a part of the
insulation films 21a-21c. Thereafter, for example, titanium,
titanium nitride and tungsten are deposited on the semiconductor
substrate 3 in the older of precedence in stacking and are etched
back thereafter using a CMP process to bury and form conductive
films 22 in the connection holes 8.
[0112] Next, for example, titanium, aluminum or an aluminum alloy,
titanium and titanium nitride are deposited on the semiconductor
substrate 3 in the order of precedence in stacking and are
thereafter patterned using a photolithographic technique and a dry
etching technique to form first layer wiring 9L. Subsequently,
second layer wiring 23L and third layer wiring 24L are formed
similarly to said first layer wiring 9L. Reference numbers 21d, 21e
represent, for example, insulation films made of silicon oxide. A
normal method of manufacturing a semiconductor integrated circuit
device is hereafter used to manufacturers microprocessor
incorporating an.SRAM for a cache memory.
[0113] The effects of the present mode for carrying out the
invention will now be described with reference to FIGS. 18 through
20.
[0114] FIG. 18 shows a transfer curve in a case wherein the Vth of
MISFETs forming memory cells is relatively and intentionally
increased as in the present mode for carrying out the invention,
and FIG. 19 shows a transfer curve in a case wherein the Vth is not
increased. FIG. 20 shows an SNM for the Vth of driving MISFETs.
[0115] As apparent from a comparison between the transfer curves in
FIGS. 18 and 19, the present mode for carrying out the invention
makes it possible to improve an SNM significantly. Especially, as
apparent from FIGS. 18 through 20, when the first process or second
process is performed to increase the Vth of driving MISFETs, the
SNM is abruptly increased and a sufficient operational margin can
be maintained for the memory cells.
[0116] Thus, the following effects can be achieved by the mode 1
for carrying out the invention.
[0117] (1) In a microprocessor incorporating an SRAM, since the Vth
of driving MISFETs, transfer MOSFETs and MISFETs for load
resistance for memory cells of the SPAM is relatively and
intentionally increased, the SNM of the SRAM can be improved while
improving the operating speed of the microprocessor, reducing the
power supply voltage (i.e., reducing the power consumption) and
improving the degree of element integration as a result of the use
of a groove type isolation structure.
[0118] (2) It is possible to reduce the rate of occurrence of read
faults and write faults of the memory in the microprocessor
incorporating an-SRAM.
[0119] (3) According to the above effects (1), (2), it is possible
to improve the reliability of the operation of a microprocessor
incorporating an SRAM which is compact, which has high performance
and which can operate at a high speed with a small power
consumption.
[0120] Embodiment 2:
[0121] FIG. 21 is a plan view of major parts of a semiconductor
integrated circuit device which represents another mode for
carrying out the invention taken during the manufacture of the
same.
[0122] While the mode 1 for carrying out the invention involves a
case in which the Vth of all MISFETs that form memory cells of an
SRAM is relatively and intentionally increased, the invention is
not limited thereto, and the Vth of predetermined MISFETs of the
memory cells of the SRAM may be relatively and intentionally
increased.
[0123] The mode 2 for Carrying out the invention describes it and,
for example, in order to increase the Vth of transfer MISFETs
relatively and intentionally, a photoresist pattern 12A2 may be
formed on the semiconductor substrate 3 as shown in FIG. 21 instead
of the photoresist pattern 12A shown in FIG. 6 at said first
process or second process described in said mode 1 for carrying out
the invention, such that regions to form the transfer MISFETs are
exposed and other regions are covered. FIG. 21 shows the same
memory cell region as in FIGS. 3, 6 and others and shows elements
and the like for clearly showing the position where the photoresist
pattern 12A2 is formed as in the above description. The photoresist
pattern 12A2 is also hatched in FIG. 21 for better clarity of the
figure. Further, the configuration of the photoresist pattern 12A2
is not limiting aspect of the present invention; and, for example,
the pattern may be formed in a configuration which exposes regions
to form the transfer MISFETs Qt and regions to form n-channel type
MISFETs formed in the semiconductor substrate 3, especially regions
to form MISFETs for which any leakage current between the source
and drain must be suppressed and which covers other regions.
According to such a mode 2 for carrying out the invention,
especially, it is possible to reduce the rate of occurrence of read
faults of a memory while improving the operating speed of a
microprocessor incorporating an SRAM, reducing the power supply
voltage (i.e., reducing the power consumption) and improving the
degree of element integration. It is therefore possible to improve
the reliability of the operation of a microprocessor incorporating
an SRAM which is compact, which has high performance and which a
can operate at a high speed with small power consumption.
[0124] Embodiment 3:
[0125] FIG. 22 is a plan view of major parts of a semiconductor
integrated circuit device which represents another mode for
carrying out the invention taken during the manufacture of the
same.
[0126] The mode 3 for carrying out the invention involves a case
wherein the Vth of driving MISFETs is to be relatively and
intentionally increased. In this case, a photoresist pattern 12A3
may be formed on the semiconductor substrate 3, as shown in FIG.
22, instead of the photoresist pattern 12A (see FIG. 6) at said
first process or second process described in said mode 1 for
carrying out the invention, such that regions to form the driving
MISFETs are exposed and other regions are covered. FIG. 22 also
shows the same memory cell region as in Pigs. 3, 6 and others and
shows elements and the like for clearly showing the position where
the photoresist pattern 12A3 is formed h in the above description.
The photoresist pattern 12A3 is also hatched in FIG. 22 for better
clarity of the figure. Further, the configuration of the
photoresist pattern 12A3 is not a limiting aspect of the present
invention; and, for example, the pattern may be formed in a
configuration which exposes regions to form the driving MISFETs Qd
and regions to form n-channel type MISFETs formed in the
semiconductor substrate 3, especially regions to form MISFETs for
which any leakage current between the source and drain must be
suppressed, and which covers other regions.
[0127] According to such a mode 3 for carrying out the invention,
especially, it is possible to improve the SNM of an SRAM while
improving the operating speed of a microprocessor incorporating an
SRAM, reducing the power supply voltage (i.e., reducing the power
consumption) and improving the degree of element integration. It is
therefore possible to improve the reliability of the operation of a
microprocessor incorporating an SRAM which can operate at a high
speed with small power consumption.
[0128] Embodiment 4:
[0129] FIGS. 23 through 25 are plan views of major parts of a
semiconductor integrated circuit device which represents another
mode for carrying out the invention taken during the manufacture of
the same.
[0130] The mode 4 for carrying out the invention describes a
modification of the third process described in said mode 1 for
carrying out the invention. Specifically, while said third process
involves a case wherein nitrogen is introduced into a semiconductor
substrate using ion implantation, nitrogen is segregated on the
interface between gate insulation films and a semiconductor
substrate by mixing nitrogen gas in the atmosphere of a thermal
process in the mode 4 for carrying out the invention, and the
specific method for the same is as follows.
[0131] First, as shown in FIG. 23, gate insulation films 17 made
of, for example, silicon oxide are formed on the principle surface
of a Semiconductor substrate 3 using a normal gate oxidation
process; a photoresist pattern 12H is formed on the principle
surface of the semiconductor substrate 3 to cover the memory cell
region and to expose other regions; and the gate insulation films
17 exposed therefrom are removed using it as an etching mask.
[0132] The photoresist pattern 12H is then removed to leave the
gate insulation films 17 only in the memory cell region as shown in
FIG. 24. Thereafter, a gate oxidation process is performed on the
semiconductor substrate 3, for example, in an NO (nitrogen oxide)
or N.sub.2O (nitrogen monoxide) atmosphere to form the gate
insulation films 17 (17a, 17b) as shown in FIG. 25. Thus, nitrogen
is segregated on the interface between the gate insulation films 17
and the semiconductor substrate 3 (nitrogen oxide process).
[0133] In this case, since the gate insulation film 17a in the
memory cell region is thicker than the gate insulation film 17b in
other regions, the concentration of nitrogen is relatively higher
in the thinner gate insulation film 17b than in the thicker gate
insulation film 17a. As a result, the Vth of MISFETs formed in the
memory cell region can be made relatively, and intentionally higher
than the Vth of MISFETs formed in other regions. Further
description will be omitted because it will be the same as that for
said mode 1 for carrying out the invention.
[0134] Such a mode 4 of carrying out the invention makes it
possible to achieve the same effects as those available in the mode
1 for carrying out the invention.
[0135] While the invention conceived by the inventor has been
specifically described based on modes for carrying out the same,
the invention is not limited to said modes for carrying out the
invention and may obviously be modified in various ways without
departing from the principle thereof.
[0136] For example, the semiconductor wafer is not limited to
single films made of silicon single crystals and may be modified in
various ways. For example, an epitaxial wafer may be used which is
obtained by forming a thin epitaxial layer (of 1 .mu.m, for
example) on the surface of a semiconductor substrate made of
silicon single crystals, and, alternatively, an SOI (silicon on
insulator) wafer may be used which is obtained by providing a
semiconductor layer for forming elements on an insulated layer.
[0137] While the above description has been made on applications,
of the invention made by the inventor to microprocessors
incorporating SRAM memory cells which involve the field of
application that is the background of the invention, the invention
is not limited thereto and may be applied to, for example,
semiconductor integrated circuit devices and the like constituted
solely by an SRAM. Further, while said modes for carrying out the
invention have referred to the use of six MISFET type SRAM cells,
the invention is not limited thereto, and, for example, it is
possible to use high resistance load type SRAM cells utilizing
polysilicon resistors as load resistance elements and SRAM cells
having the so-called TFT structure in which two polysilicon layers
are provided on driving MISFETs to form a p-channel type MOSFET
used as a load resistance element with the polysilicon layers. It
may also be applied to semiconductor devices in which MISFETs
forming an SRAM and other circuits, and bipolar transistors are
formed on a semiconductor substrate.
[0138] Effects provided by typical aspects of the invention
disclosed in the present specification can be briefly described as
follows.
[0139] (1) The present invention makes it possible to improve the
static noise margin (SNM) of an SRAM while improving the operating
speed of a microprocessor incorporating an SRAM and reducing the
power supply voltage of the same (i.e., reducing the power
consumption).
[0140] (2) The present invention makes it possible to reduce the
rate of occurrence of read faults and write faults of a memory of a
microprocessor incorporating an SRAM.
[0141] (3) According to the above effects (1), (2), it is possible
to improve the reliability of operation of a microprocessor
incorporating an SRAM which can operate at a high speed with small
power consumption.
* * * * *